OKIDATA OKIPAGE 8c Service Manual

Led page color printer products
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Service Guide - OKIPAGE 8c
Chapter 0 Introduction
Front Cover
OKIPAGE 8c / OKIPAGE 8cn
LED PAGE COLOR PRINTER PRODUCTS
Adobe Acrobat printable reference copy
of the OKIDATA Service Training Manual.
11/02/98 Rev. 2.0
Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with
the pictures rendered at 72 dpi, which is ideal for screen viewing. For future updates
to this manual, and more on-line information visit our Business Partner Exchange
(BPX) at http://bpx.okidata.com .

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Summary of Contents for OKIDATA OKIPAGE 8c

  • Page 1 OKIDATA Service Training Manual. 11/02/98 Rev. 2.0 Note: This Adobe Acrobat version of the Okidata Service Training Manual was built with the pictures rendered at 72 dpi, which is ideal for screen viewing. For future updates to this manual, and more on-line information visit our Business Partner Exchange...
  • Page 2: Table Of Contents

    Table of Contents Page Service Guide - OKIPAGE 8c 0 Introduction Preface 1 Specifications 1.1 Basic System Configuration 1.2 Printer Specifications 1.3 Option Specifications 1.4 Basic Specifications 2 Operation 2. Operation 2.1 Main Control Board (PCR PCB) 2.2 Engine Control Board (PX4 PCB) 2.3 Power/Board...
  • Page 3 Table of Contents Page ..3.3.13 Main Motor (A), (B) Assy ..3.3.14 Gear One-way (Z30) ..3.3.15 Motor Assy Belt ..3.3.16 Power Supply Unit, Holder Inlet, Sheet Insulation ..3.3.17 Sensor Assy Box Toner ..3.3.18 Square-shaped Connector ..3.3.19 Motor - Pulse (ID) ..3.3.20 One-way Gears ..3.3.21 Feeder Unit Front ..3.3.22 Manual Feed Hopper Assy ..3.3.23 Guide Paper Input Assy...
  • Page 4: Preface

    Table of Contents Page ..4.2.2 Color Registration Using the Operator Panel (Color deviation correction) 5 Maintenance Preventive Maintenance ..5.1 Periodically Replaced Parts ..5.2 Cleaning ..5.4 Cleaning the Pickup Roller 6 Troubleshooting Procedures 6.0 Troubleshooting Procedures ..6.1 Troubleshooting Tips ..6.2 Points to Check before Correcting Image Problems ..6.4 Preparation for Troubleshooting ..6.5 Troubleshooting Flow ..6.5.1 LCD status message/problem list...
  • Page 5 Table of Contents Page ..1.1 Functions ..1.2 External View and Component Names 2.0 Mechanism Description ..2.1 General Mechanism ..2.2 Hopper Mechanism 3.0 PARTS REPLACEMENT ..3.1 Precautions Concerning Parts Replacement ..3.2 Parts Layout ..3.3 Parts Replacement Methods ..3.3.1 Idle rollers ..3.3.2 AOLT-PCB ..3.3.3 Hopping motor ..3.3.4 Feed roller ..3.3.5 Hopping roller...
  • Page 6: Preface

    OKI will not be liable for any damage caused or alleged to be caused, by the customer or any other person using this maintenance manual to repair, modify, or alter OKIPAGE 8c in any manner.
  • Page 7: Specifications

    1.1 Basic System Configuration This diagram shows the basic system configuration of OKIPAGE 8c. Basic System Configuration Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 8: Printer Specifications

    Power board (High voltage part / PU part) This diagrams shows the printer unit configuration. Printer Unit Configuration Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 9: Option Specifications

    (2) RAMM SIMM module (72 pin SIMM, 4MB/8MB/16MB/32MB) Make sure to use a set of 2 of the same volume size modules. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 10: Basic Specifications

    Page: 6 Service Guide - OKIPAGE 8c Chapter 1 Specifications 1.4 Basic Specifications Width: 18.8" Dimensions Weight Approx. 91 lbs. without box Form Type: Ordinary paper (Hammermill xx lb.) and Transparency (Only CG3710) Recommended paper (for color printing) Note: the printout color tones are dependent upon the whiteness of the print paper.
  • Page 11 10 to 90 Delivery 10 to 90 (13) Printer life - 3,000,000 (A4) pages or 5 years Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 12: Operation

    Chapter 2 Operation 2. Operation OKIPAGE 8c is a tandem color electrophotographic page printer, using 4992 Pixel-LED technologies, OPC, dry single-component non-magnetic developing, roller transfer, heat-compression fixing (fusing). The printing method used is a Black Writing method which applies light beams to printout areas.
  • Page 13 Functional Block Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 14: Main Control Board (Pcr Pcb)

    Page: 8 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.1 Main Control Board (PCR PCB) The control board consists of a CPU (NR4700) block, a memory control LSI block, an interface control LSI block, a DRAM block, an EEPROM block, a mask ROM block, and an interface block.
  • Page 16 Functional Block Diagram of Main Control Board The CPU is a 64-bit RISC architecture processor (provided y NKK). It inputs a frequency of 50 MHz and runs at 100 MHz. It transfers data to a from memory at 50 MHz. Mask ROM The mask ROM block consists of four 16 Mbit (1M x 16 bits) chips and its total size is 8M bytes.
  • Page 17 Host interface The printer has the following interfaces to the host. Centronics bi-directional parallel interface OKI HSP interface (Option) The single effective interface or the automatic interface select mode can be selected using the menu. If the busy state of the printer continues for a long time period, the buffer near-full control releases the busy status at constant intervals even if the host side is busy so as not to cause interface time-out at the host side.
  • Page 18 72 pins SIMM (32 bits buss width) Capacity: 60ns, 70ns, 80ns Parity: 4, 8, 16 32 or 64MB None Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 19: Engine Control Board (Px4 Pcb)

    Page: 9 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.2 Engine Control Board (PX4 PCB) ANALOG INPUT (Heater temperatures and environmental humidity and temperature) Yellow (Y), Magenta (M), Cyan (C), Black (B) Engine Control Board Block Diagram The engine control block (PU) is controlled by the engine control board (PX4 PCB) which consists of a CPU (MSM65524), general purpose LSI chips, EPROM, EEPROM, pulse motor drivers, and video memory.
  • Page 20 (EP) and transferring medium. (6) Video memory This SRAM received print data through video interface and stores it. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 21: Power/Board

    Page: 10 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.3 Power/Board The power board consists of an AC filter circuit, a low voltage power supply circuit, a high voltage power supply circuit, and heater drive circuit, and photo sensors.
  • Page 22 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 23: Mechanical Processes

    Page: 11 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.4 Mechanical Processes Here is the Mechanical Process Diagram of OKIPAGE 8c.
  • Page 25 Mechanical Process Diagram (Figure 2.5) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 26: Electrophotographic Processing Mechanism

    Page: 12 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.4.1 Electrophotographic processing mechanism Electrophotographic processed - Each process of the electrophotographic processing mechanism is outlined below. (1) Paper pickup - This process causes the roller to give a DC voltage to the paper, resulting in a negative charge.
  • Page 27 A DC voltage (0V to 2KV) is applied to the driven roller A, to create a positive charge on the lower surface of the paper. The kept in charged paper is electrostatically attracted to the pickup roller. The paper is in close contact with the conveying Belt and moves steadily.
  • Page 28 (2) The toner blade scrapes away excess toner from the developing roller, leaving a thin film of toner on the surface of the developing roller. (3) The toner is attracted to the latent image on the surface of the image drum, where the image drum contacts the developing roller.
  • Page 29 (8) Cleaning - The toner which remains on the (OPC) Image Drum without being fused is scraped by a cleaning blade and discarded in the waste toner tank. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 30: Paper Running Process

    Page: 13 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.4.2 Paper running process How paper moves through the OKIPAGE 8c is shown in the Paper Route Diagram. Y=Yellow; M=Magenta; C=Cyan; K=Black...
  • Page 32 (1) Paper hopping and transfer and up/down movement of pinch roller 2 Paper is hopped and delivered by the mechanism shown below. This mechanism is driven by a single pulse motor. The pulse motor turns in the arrow direction (a) and drives the hopping roller in the direction of "b". The hopping roller drives the resist roller.
  • Page 33 b) Conveying (1) After paper hopping is completed, the pulse motor turns right (in the direction of "b") to drive the resist rollers 1 and 2. The resist rollers feed the paper until the Form sensor turns on. Although the one-way gear A is also driven, the hopping roller does not turn because of the one-way clutch.
  • Page 34 (2) The hopping operation of the front feeder and the up/down operation of the pinch roller 2 are performed by a single pulse motor.
  • Page 35 When the pulse motor of the front feeder turns right (in the direction of "A"), the front hopping roller turns left (in the direction of "b") to drive the cam. This cam moves up an down the pinch roller 2. The one-way clutch gears are made to turn only in a present direction by means of the one-way clutches.
  • Page 36 (b) Front feeding hopping (1) The pulse motor of the front feeder turns right (in the direction of "a") to drive the hopping roller. The paper feeds until the Entrance sensor 2 is activated. Although the one-way clutch gear B is also rotating, the pinch roller 2 does not drive the up/down cam (because of the one-way clutch).
  • Page 37 (c) Conveying (1) After paper hopping is completed, the pulse motor turns right (in the direction of "b") to drive the resist rollers 1 and 2. The resist rollers feed the paper until the Form sensor turns on. (2) Although the one-way gear A is also driven, the first hoping roller does not turn (because of the one-way clutch).
  • Page 38 (2) Up/down movement of the image drum unit and rotation of the image drum. The up/down movement of the image drum unit and the rotation of the image drum are performed by a mechanism shown below. (See Figure 2.6-a). This mechanism is driven by a single pulse motor.
  • Page 39 Upward Movement of Image Drum Downward Movement of Image Drum (3) Lubrication and cleaning of fixing, ejecting, and heat rollers.
  • Page 40 The fixing roller, the ejecting roller, and the heat roller are lubricated and cleaned by a single pulse motor. When the heat roller pulse motor turns right (in the direction of "a"), the heat roller and the backup roller turn left (in the direction of "a") to fix a toner image onto the paper. At the same time, three ejection rollers turn right (in the direction of "a") to eject the paper.
  • Page 41 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 42: Sensors

    Service Guide - OKIPAGE 8c Chapter 2 Operation 2.5 Sensors 2.5.1 Paper related sensors 2.5.2 Other sensors Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 43 Detects the front and rear edges of a paper ON: Form present sheet and determines whether the paper is OFF: Form ejected ejected. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 44 Refer to 2.7 (Transfer Control according to Environmental Changes). Humidity sensor Refer to 2.7 (Transfer Control according to Environmental Changes). Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 45: Correction Of Color Deviation

    Service Guide - OKIPAGE 8c Chapter 2 Operation 2.6 Correction of Color Deviation OKIPAGE 8c is equipped with an array of I/D units which cannot be from generation of color deviations. This mechanic below. (1) Color deviations to be corrected...
  • Page 46: Transfer Control According To Environmental Changes

    Transfer Control according to Environmental Changes Room Temperatures and Relative Humidities) OKIPAGE 8c measures the room temperature and humidity. It uses a room temperature sensor and a room humidity sensor. An optimum transfer voltage is calculated, using the obtained environmental conditions.
  • Page 47: Form Jam Detection

    Chapter 2 Operation 2.8 Form Jam Detection OKIPAGE 8c checks for a paper jam when the page printer is powered on, and during printing. When a paper jam is found, the OKIPAGE 8c immediately stops the printing process. To recover the printer, open the cover, find and remove the jammed paper, then close the cover.
  • Page 48: Cover Opening

    2.9 Cover Opening When the upper, side, or front cover of the OKIPAGE 8c is opened, the Cover open microswitch turns off, the voltage of 32V to the high-voltage power supply is shit off, and all high-voltage outputs are shut off.
  • Page 49: Toner Lower Detection

    Page: 21 Service Guide - OKIPAGE 8c Chapter 2 Operation 2.10 Toner Lower Detection Composition The device consists of the stirring gear (which rotates at a constant rate), the stirring bar, and the magnet on the stirring bar. The stirring bar rotates by engaging with the concave section in the stirring gear.
  • Page 50 Sensor Alarm is activated. The toner sensor is not monitored while the drum motor is in halt. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 51: Page Size Detection

    STATE OF MICROSWITCHES Paper size Letter Executive Legal 14 Legal 13 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 52: Power-On Processing

    ROM. (Write-read test). Option check unit Checks whether the optional units (such as the second tray, and PS SIMM) have been installed before entering the operation mode. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business...
  • Page 53 Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 54: Disassembly

    3.0 Parts Replacement 3.1 Precautions for Parts Replacement 3.2 Parts Layout 3.3 How to Change Parts Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 55 Page: 25 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.1 Precautions for Parts Replacement (1) Before starting parts replacement, remove the AC cable and interface cable. (a) Removing the AC cable i) Turn off ("o") the power switch of the printer.
  • Page 56 No. 5-200 screwdriver Digital multimeter Pliers Handy cleaner LED Head cleaner Cleans LED P/N 51802901 head Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 57: Parts Layout

    Page: 26 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.2 Parts Layout...
  • Page 59 Figure 3-1, Covers...
  • Page 60 Figure 3-2, Print Assemblies...
  • Page 61 Figure 3-3, Base Assemblies...
  • Page 63 Figure 3-4, Contact Assemblies Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 64: How To Change Parts

    Page: 27 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3 How to Change Parts This section explains how to change parts and assemblies appearing in the disassembly diagram below. 3.3.1 Cover Assy Rear 3.3.2 Motor Fan (80-25) 3.3.3 Paper Eject Assy 3.3.4 Cover Assy Stacker Guide Eject FD Assy...
  • Page 65 3.3.42 Lever Lock Heat (L) / (R), Guide Side Heat, Spring Lock 3.3.43 PXL PCB 3.3.44 Heat Unit Guide Assy 3.3.45 Holder LED Assy, LED Head Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 66 Page: 28 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.1 Cover Assy Rear Remove the 2 screws (1) then lift the cover assy rear (2) a little bit, then remove the cover assy rear by releasing the two claws.
  • Page 67 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 68 Page: 29 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.2 Motor-Fan (80-25) Remove the cover assy rear (See 3.3.1) Remove the two screws (1). Detach the fan motor (2) from the guide with its right side lifted then draw the fan motor.
  • Page 69 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 70 Figure 3.3.3 Paper Eject Assy 40303501 Frame: Eject Assy RSPL 40303401 Guide: Paper Eject Assy RSPL Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 71 Page: 31 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.4 Cover Assy Stacker, Guide Eject FD Assy Remove the cover assy rear. (See 3.3.1) Release the cable from the cable clamp (1) by opening the clamp. Unscrew 8 screws (2) then remove the cover assy stacker (3).
  • Page 72 Figure 3.3.4 Cover Assy Stacker, Guide Eject FD Assy 40314801 Cover: Assy Stacker RSPL Includes: 40303601 Guide - Eject - FD - Assy RSPL 40449901 Cover - Sub - Assy - Stacker RSPL Item 2 - 50318701 PP4083-5670P001 Screw RSPL...
  • Page 73 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 74 Page: 32 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.5 Upper Frame Assy Remove the cover assy rear. (See 3.3.1.) Remove the cover assy stacker. (See 3.3.4.) Remove the holder LED assy. (See 3.3.45.) Detach the cable from the cable clamp (1) by releasing its lock.
  • Page 75 Figure 3.3.5 Upper Frame Assy 40410701 Frame - Upper Assembly RSPL 40187801 Guide Holder RSPL Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 76 Page: 33 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.6 Plate Support Assemblies The plate support assemblies are provided right and left. The method of those replacements is the same. Remove the heat unit assy. (See 3.3.40) Remove the cover assy rear. (See 3.3.1) Remove the cover assy stacker.
  • Page 77 Plate - Support - L - Assy RSPL (46) 40197401 Torsion - Spring (A) RSPL Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 78 Page: 34 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.7 Limiter 2way (L), (R) / Plate Guide (L), (R) Remove the plate support assy (L) and (R). (See 3.3.6) Unscrew 2 screws (1) then remove the limiter 2way (L) (2) and the plate guide (L) (3).
  • Page 79 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 80 Page: 35 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.8 Cover Describes the method of removing the cover assy side (L)/(R), cover assy OP panel, cover front (L)/(R) and the cover rear (L). 1. Remove the cover assy rear. (See 3.3.1) 2.
  • Page 81 Figure 3.3.8 Cover 40195601 Frame - Side (L) RSPL 8-1, # 16 40315001 Cover - Assy - Side (R) RSPL 8-1, # 6 40314901 Cover - Assy - Op - Panel RSPL 8-1, # 10 (7) Includes: 40492601 Cover - Sub - Assy. Op - Panel RSPL 8-1, #11 40387201...
  • Page 82 RSPL 8-1, #19 6F-440-10S6(B) M1 (20624) Includes Cover - Side (R) Frame - Side (R) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 83 Page: 36 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.9 PCR PCB Assy Open the top cover. Remove the 2 screws (1) and release the lock of the claw by lifting the cover assy side (R) (2) a little bit, then remove the cover assy side (R).
  • Page 84 (4) 40376901 Plate - Sealed RSPL 8-5, #16 (7) 40604802 PCR - PCB RSPL 8-5, #15 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 85 Page: 37 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.10 Motor Fan Open the top cover. Remove the cover assy side (R), frame side (L), cover assy OP panel and the cover front (R). (See 3.3.8) Unplug the cable (1) and unscrew 2 screws (2), 2 collars (4) and then remove the motor fan (3).
  • Page 86 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 87 4. Unscrew 5 screws 6 then remove the PXF PCB3 and PX4 PCB4 at the same time. Figure 3.3.11 PXF PCB/PXS PCB Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 88 Page: 39 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.12 Gear Heat Assy Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover rear (L). (See 3.3.8) Remove the cover CU then unplug all the cables connected to the PX4 PCB and unscrew 3 screws.
  • Page 89 Gear - Heat - Mech Assy RSPL 8-5, #40 40124101 Motor - Pulse (ID) RSPL 8-5, #11 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 90: Main Motor (A), (B) Assy

    Page: 40 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.13 Main Motor (A), (B) Assy Remove the PXF PCB and PX4 PCB. (See 3.3.11) Remove the 4 screws (8) and remove 4 plate-Earth (9) and 4 lever Up/Dn 2 (1).
  • Page 91 RSPL 8-5, #4 (1) A 40664501 Lever - Up/Dn 2 - (K) RSPL 8-5, #41 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 92: Gear One-Way (Z30)

    Page: 41 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.14 Gear One-way (Z30) Four gear one-ways (Z30) are provided but the method of those replacements is the same. Do not disassemble the gear one-ways (Z30) because they are assemblies which require adjustment.
  • Page 93 Figure 3.3.14 Gear One-Way (Z30) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 94: Motor Assy Belt

    Photo - Interrupter RSPL 8-5, #39 40450001 Belt - Motor - Mech - Assy RSPL 8-5, #37 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 95: Power Supply Unit, Holder Inlet, Sheet Insulation

    Page: 43 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.16 Power Supply Unit, Holder Inlet, Sheet Insulation Remove the motor-fan (80-25). (See 3.3.2) Remove the frame side (L), the cover assy side (R) and the cover rear (L). (See 3.3.8) Detach the cable (1).
  • Page 96 8-2, # 5 40019001 Power - Unit - ACDC - Switching 230V Option RSPL 8-2, # 5 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 97: Sensor Assy Box Toner

    Sensor - Assy - Box - Toner RSPL 8-3, Item 5 40450201 Bracket - Switch RSPL 8-3, Item 47 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 98: Square-Shaped Connector

    Page: 45 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.18 Square-shaped Connector Remove the power supply unit. (See 3.3.16) (Do not remove the power switch and AC socket from the holder inlet.) Unplug the cable (1). Remove cable (2), screw (5) and bracket (6) in order and then take off SW from bracket (6) to pull off...
  • Page 99 Interlock - SW - Cable - Assy RSPL 8-3, #53 40563101 Connection-Cord-Wire RSPL 8-3, #37 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 100: Motor - Pulse (Id)

    Page: 46 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.19 Motor - Pulse (ID) Remove the cover assy side (R), cover assy OP panel and the cover front (R). (See 3.3.8) Unscrew 2 screws (1) and unplug the cable (2), then remove the bracket hopping motor (3). (Be careful not to lose the gears (5), (6) and (7) which slip off at this time.)
  • Page 101 Figure 3.3.19 Motor - Pulse (ID) (3B) 40124101 Motor - Pulse (ID) RSPL 8-5, 11 (3A) 40175001 Bracket - Hopping - Motor RSPL 8-5, #7 40143501 Gear - Feed (118/7) RSPL 8-5, #9 40143401 Gear - Idle (92) RSPL 8-5, #8 40164401 Gear - One Way - (Z48/74) RSPL...
  • Page 102 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 103: One-Way Gears

    Page: 47 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.20 One-way Gears 1. Remove the bracket hopping motor. (See 3.3.19). 2. Remove the spacer (4) first and release the locks with the shaft by spreading the claws of the gear one-way 91), 92) and (3), then remove the gear one-ways.
  • Page 104 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 105: Feeder Unit Front

    Page: 48 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.21 Feeder Unit Front Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover front (L). (See 3.3.8.) Remove the cover CU. (See 3.3.11) Unplug the cable (1) and unscrew the screw (2), then remove the bracket FF shaft (3).
  • Page 106 FDR - Unit - Main - Assy RSPL 8-2, #27 40193501 Plate: FF Link RSPL 8-2, #7 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 107: Manual Feed Hopper Assy

    2. Release the engagement between the holder and the link then remove the manual feed hopper assy. (Be careful not to damage the holder.) Figure 3.3.22 Manual Feed Hopper Assy Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 108: Guide Paper Input Assy

    Page: 50 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.23 Guide Paper Input Assy Remove the cover assy OP panel, cover front (R) ad the cover front (L). (See 3.3.8.) Remove the feeder unit front. (See 3.3.21) Unscrew 4 screws (1) then draw out the guide paper input assy (2) from the left side by rotating its upper part.
  • Page 109 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 110: Two Lever Input Sensors, Lever 2Nd Feed Sensor

    Page: 51 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.24 Two Lever Input Sensors, Lever 2nd Feed Sensor Remove the guide paper input assy. (See 3.3.23.) Release the engagement with the guide (3) by pressing the lever input sensors (1) in the arrow direction, then remove them.
  • Page 111 Lever - Input - Sensor RSPL 8-3, #44 40144401 Lever - 2nd - Feed - Sensor RSPL 8-3, #45 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 112: Roller Registration, Roller Assy Hopping

    Page: 52 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.25 Roller Registration, Roller Assy Hopping Remove the guide paper input assy. (See 3.3.23.) Remove the bracket hopping motor. (See 3.3.19) Remove the gear one-way. (See 3.3.20) Remove the holder gear toner assy. (See 3.3.30) [Removal of the roller registration] 5.
  • Page 113 Roller - Assy - Hopping (Sub) RSPL 8-3, #66 40130801 Roller - Registration RSPL 8-3, #22 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 114: Hopping Roller Assy

    RSPL 8-3, #46 50608118 NK3-18-SUS Knock-Pin RSPL 8-3, #50 40743701 Roller Assy Hopping Sub RSPL Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 115: Pxu Pcb/Pxm Pcb, Lever Resist Sensor

    Page: 54 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.27 PXU PCB/PXM PCB, Lever Resist Sensor Since the PXU PCB and PXM PCB are connected with each other via the cable, remove them at the same time. 1. Remove the guide paper input assy. (See 3.3.23) 2.
  • Page 116 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 117: Paper End Lever

    Remove the paper end lever (1) by releasing the engagement with the guide. Figure 3.3.28 Paper End Lever 50808201 4PP4076-5154P001 Lever: Paper End RSPL 8-3, #4 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 118: Pco Pcb (Operator Panel)

    Page: 56 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.29 PCO PCB (Operator Panel) Remove the cover assy side (R), and the cover assy OP panel. (See 3.3.8.) Unscrew 4 screws (1) and unplug the operator panel cable (2).
  • Page 119 40314901 Cover - Assy - Op - Panel RSPL 8-1, #10 (Includes 3 & 6) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 120: Holder Gear Toner Assy

    Page: 57 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.30 Holder Gear Toner Assy Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover front (L). (See 3.3.8.) Unplug the cable (1) and unscrew the screw (2), then remove the holder gear toner assy (3).
  • Page 121 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 122: Plate Latch Lever (Fd), Spring Latch Lever (Fd)

    Page: 58 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.31 Plate Latch Lever (FD), Spring Latch Lever (FD) Remove the cover assy side (R), cover assy OP panel, cover front (R) and the cover front (L). (See 3.3.8.) Open the cover CU. (See 3.3.11) Unplug the cable (1).
  • Page 123 Plate - Latch - Lever (FD) RSPL 8-3, #34 40195001 Spring - Latch - Lever (FD) RSPL 8-3, #35 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 124: Transfer Belt

    Page: 59 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.32 Transfer Belt Open the Top cover. Release the lock by drawing the cover knob then open the cover assy side (L). Turn the waste toner box (box toner assy) (1) to the left by pressing it down, then remove it.
  • Page 125 Waste - Toner - Bottle - Kit 8-2, #30 (Consumable) 40490802 Transfer Belt (Consumable) 8-2, #11 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 126: High Voltage Power Supply Unit, Bracket Hv (Bt)

    Page: 60 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.33 High Voltage Power Supply Unit, Bracket HV (BT) Assy Remove the belt cassette assy. (See 3.3.32) Unscrew 2 screws (1) with the stacker cover opened, then remove the plate HV (2).
  • Page 127 High - Voltage - Power - Supply RSPL 8-2, #13 40325001 Bracket - HV - (BT) - Assy RSPL 8-2, #14 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 128: Eraser Bracket Assy, Eraser Bracket (Kcm) Assy

    Page: 61 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.34 Eraser Bracket Assy, Eraser Bracket (KCM) Assy Remove the belt cassette assy. (See 3.3.32). Open the stacker cover. Remove four screws (5) and then remove the Plate Blind (6).
  • Page 129 Eraser - Bkt - Assy RSPL 8-4, #8 40324301 Eraser - Bkt - (KCM) - Assy RSPL 8-4, #9 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 130: Shaft Link

    Page: 62 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.35 Shaft Link Remove the eraser bracket assy. (See 3.3.34) Remove the gear one-way (Z30). (See 3.3.14.) Remove the E-ring (3) by sliding the sensor assy T (KCM) (1) and bracket sensor T (KCM) (2) together in the arrow (A) direction.
  • Page 131 Lever - Link - (R) RSPL 8-4, #11 40168401 Spring - Support (R) RSPL 8-4, #14 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 132: Contact Bracket (Bl-R) Assy, Contact Bracket (Cl-R)

    Page: 63 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.36 Contact Bracket (BL-R) Assy, Contact Bracket (CL-R) Assy Remove the gear one-way (Z30). (See 3.3.14) Remove the motor assy BT. (See 3.3.15) Remove the high voltage power supply unit. (See 3.3.33) Remove the shaft link.
  • Page 133 Contact - BK - T (CL-R) Assy RSPL 8-4, #7 Includes: 40135301 Photo Interrupter RSPL 8-4, #6 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 134: Contact (Bl-L) Assy, Contact (Cl-L) Assy

    Page: 64 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.37 Contact (BL-L) Assy, Contact (CL-L) Assy Remove the shaft link. (See 3.3.35) [Removal of the contact (BL-L) assy] 2. Unscrew 2 screws (1) then remove the contact (BL-L) Assy (2).
  • Page 135 40278101 Plate - Earth (LK) RSPL 8-4, #2 51608901 PP4076-5308P001 Bearing: F RSPL 8-4, #3 40324401 Contact (CL-L) Assy 8-4, #4 Includes: (A) Both Parts Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business...
  • Page 136 Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 137: Contact Sb Assy

    Page: 65 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.38 Contact SB Assy Remove the contact (BL-L) assy and contact (CL-L) assy. (See 3.3.37) Unscrew 3 screws (1) then remove the plate blind (2). Unplug 7 codes (3). Unscrew 3 screws (4) then remove the contact SB assy (5).
  • Page 138 Plate - Blind RSPL 8-3, #9 40308801 Contact - SB - Assy RSPL 8-3, #8 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 139: Pxc Pcb

    Page: 66 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.39 PXC PCB Remove the contact (BL-R) assy and contact (CL-R) assy. (See 3.3.36) Remove the contact (BL-L) assy and contact (CL-L) assy. (See 3.3.37) Remove the hopping motor. (See 3.3.19) Remove the motor assy BT.
  • Page 140 8-3, #61*; 8-7, #1 50928901 4PP4076-5306P001 Spring: Detector RSPL 8-7, #2 40368301 PXC - PCB RSPL 8-7, #5 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 141: Heat Unit Assy (Fuser Unit And Oil Roller)

    Unit: Fuser 120V (OP8c) RSPL 8-2, #21 40490904 Unit: Fuser 220V (OP8c) RSPL 8-2, #21 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 142: Oil Roller Kit

    Page: 68 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.41 Oil Roller Kit Remove the heat unit assy. (See 3.3.40) Release the lock by turning down the lever in the arrow (A) direction, then slide the oil roller assy (1) with its right side lifted and remove it.
  • Page 143 40645301 Oil Roller Kit (Consumable) 8-2, #12 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 144: Lever Lock Heat (L)/(R), Guide Side Heat, Spring Lock

    Page: 69 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.42 Lever Lock Heat (L)/(R), Guide Side Heat, Spring Lock Removing methods for right side and left side of each part are the same. Here describes the method for right side.
  • Page 145 Spring - Lock - Heat (R) RSPL 8-3, #12 40163701 Spring - Lock - Heat (L) RSPL 8-3, #11 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 146: Pxl Pcb

    Page: 70 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.43 PXL PCB Remove the paper eject assy. (See 3.3.3) Remove the belt cassette assy. (See 3.3.32) Remove the heat unit assy. (See 3.3.40) Unplug the cable (1) and the screw (2), then remove the PXL PCB (3).
  • Page 147 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 148: Heat Unit Guide Assy

    Page: 71 Service Guide - OKIPAGE 8c Chapter 3 Disassembly 3.3.44 Heat Unit Guide Assy Remove the cover assy rear. (See 3.3.1) Remove the paper eject assy. (See 3.3.3) Remove the gear heat assy. (See 3.3.12) Remove the belt cassette assy. (See 3.3.32) Open the stacker cover and remove the heat unit assy.
  • Page 149 Figure 3.3.44 Heat Unit Guide Assy 40162101 Guide - Assy - Heat - Unit RSPL 8-3, #39 Includes: 40449401 Guide - Assy - Heat RSPL 8-3, #41 40264401 Spring - Eject - Heat RSPL 8-3, #49 40162201 Cover - Sensor RSPL 8-3, #54 40437501...
  • Page 150 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 151: Holder Led Assy, Led Head

    (Be careful not to lose the spring 5 which slips off together.) Figure 3.3.45 Holder LED Assy, LED Head Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 152: Adjustments 4. Adjustments

    This page printer supports three maintenance modes. Select and enter a maintenance mode fit for the adjustment. 4.1 Maintenance Modes and Their Functions 4.2 Adjustments after Parts Replacement Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 153: User Maintenance Mode

    4.1 Maintenance Modes and Their Functions 4.1.1 User maintenance mode 4.1.2 System maintenance mode 4.1.3 Engine maintenance mode Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 154 Page: 75 Service Guide - OKIPAGE 8c Chapter 4 Adjustments 4.1.1 User maintenance mode To enter the user maintenance mode, press and hold the MENU key while powering on the printer. Functions Menu reset Hex dump Drum counter reset FUSER COUNT RESET...
  • Page 155: User Maintenance Mode Menu System

    Operator panel menu disable Enables or disables the menu functions (Menu1, Menu2, Tray Type, Power Save, and Paper Size) of the operator panel. X adjust Corrects the position of the whole print image so that it may be perpendicular to the movement of paper (at intervals of 0.25mm).
  • Page 156 RESOURCE SAVE AUTO 400KB 900KB 1.6MB 2.5MB 19.6MB 22.5MB RECEIVE BUFFER AUTO 20KB 50KB 100KB OP MENU ENABLE SETTING EEPROM DISABLE X ADJUST 0 mm SETTING EEPROM +0.25 mm +0.50 mm +2.00 mm -2.00 mm 1.75 mm -0.25 mm Y ADJUST 0 mm SETTING EEPROM +0.25 mm...
  • Page 157 BLACK DARKNESS SETTING EEPROM SETTING COLOR REG ADJUST Refer to Section EXECUTE 4.2.2 color deviation correction Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 158 Page: 76 Service Guide - OKIPAGE 8c Chapter 4 Adjustments 4.1.2 System maintenance mode To enter the system maintenance mode, press and hold the RECOVER key while powering on the printer. Note: The system maintenance mode is hidden and not available to the user.
  • Page 159: System Maintenance Mode Menu System

    RECOVER STOP SETTING EEPROM HSPERR CNT nn HSPERR HSPERR HSPERR CNT RST RESETTING CNT RST Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 160 Page: 77 Service Guide - OKIPAGE 8c Chapter 4 Adjustments 4.1.3 Engine maintenance mode To enter the engine maintenance mode, pres and hold the ENTER and FORM FEED keys while powering on the printer. ENG MNT is displayed on the operator panel.
  • Page 161 Does not reset the following items: LED head drive time Menu level 1 Menu level 2 Operator Panel Menu Disable/Enable Page Print Disable/Enable Engine Maintenance mode menu system (1/2) Category Selection After pressing After completing the [ENTER] key process YELLOW LED HEAD No.
  • Page 162 SETTING EEPROM +1 mm +7 mm -8 mm -1 mm ENGINE ENGINE RESETTING ENGINE REST RESET Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 163: Adjustments After Parts Replacement

    Correct color deviations (if any). 4.2.1 Confirm the LED head driving time 4.2.2 Color Registration Adjustment Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 164 Page: 79 Service Guide - OKIPAGE 8c Chapter 4 Adjustments 4.2.1 Confirm the LED head driving time Note: When a new LED HEAD is installed, the printer, reads the contents of the EEPROM within the LED HEAD, automatically re-setting the drive time. Therefore, the re-setting of drive time is not necessary. A confirmation of the drive time re-reset is necessary.
  • Page 165 65 - 69 22 - 24 61 - 64 21 - 21 58 - 60 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 166: Color Registration Using The Operator Panel (Color

    Page: 80 Service Guide - OKIPAGE 8c Chapter 4 Adjustments 4.2.2 Color Registration Using the Operator Panel (Color deviation correction) After replacing a part of the page printer, be sure to check whether colors are matched. If not, correct the deviations.
  • Page 168 Color Check pattern Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 169: Maintenance Preventive Maintenance

    5.1 Periodically Replaced Parts 5.2 Cleaning 5.3 Cleaning the LED Lens Array 5.4 Cleaning the Pickup Roller Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 170 Reset the belt counter message is displayed printed out The above parts may be replaced by the user. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 171 Caution: Do not touch the terminals of the image drums, the LED lens array, or the LED head connector block. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 172 Note: Clean it up with a soft cloth so that the surface is not scratched. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 173: Troubleshooting Procedures 6.0 Troubleshooting Procedures

    6.2 Points to Check before Correcting Image Problems 6.3 Tips for Correcting Image Problems 6.4 Preparation for Troubleshooting 6.5 Troubleshooting Charts Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 174 Gather as much information on the problem from the customer as possible. Perform inspections in conditions close to those in which the problem occurred. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 175 Does the paper meet specifications? See paper specifications section. Has the image drum cartridge been installed properly? Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 176 Take proper corrective action as directed by messages that are displayed on the LCD. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 177: Troubleshooting Flow

    If problems should develop in this printer, troubleshoot using the following flowchart. 6.5.1 LCD status message/problem list 6.5.2 LCD message troubleshooting 6.5.3 Image troubleshooting Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 178 Page: 90 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures 6.5.1 LCD status message/problem list Table 6-1 lists the status and problems that may be indicated by messages on the LCD. xxx: Emulation in operation (AUT, PCL, PS) ffff: Trays (Tray1, Tray2, Front) mmmmmm: Paper Size (Letter, A4, etc...)
  • Page 179 RESET TO Undefined Undefined Undefined Undefined Undefined When this To clear this FLUSH message is message, displayed, press the data remains RESET switch. RESET TO SAVE Undefined Undefined Undefined Undefined When this To clear this message is message, displayed, press the data remains RESET unprinted in...
  • Page 180 POWER SAVING Undefined Undefined Undefined Undefined Undefined Undefined Indicates Normal that the page operation printer is in Power Save Mode (in which the fuser is powered off). TNR LOW ******* ON Undefined ON or Blink Indicator that Normal toner of the operation specified This...
  • Page 181 BELT LIFE Undefined Undefined Undefined Undefined Undefined Indicates Normal that the end operation of life of the Transfer Belt This has been message is reached. cleared when the transfer belt is replaced. After the Transfer Belt is replaced, its counter must be reset.
  • Page 182 OIL ROLLER Undefined Undefined Undefined Undefined Undefined Indicates This LIFE that the end message is of life of the cleared Oil roller when the oil assy has roller assy is been replaced. reached. After the oil (Warning) roller assy is replaced, its counter must be reset.
  • Page 183 WASTE TONER Undefined Undefined Undefined Undefined Blink Displayed This error is FULL when 100 reset when pages are the Waste printed after Toner Bottle Waste Toner is replaced. NR FULL Printing is message is suppressed detected, until it is prompting replaced.
  • Page 184 WASTE TNR Undefined Undefined Undefined Undefined Undefined Indicates Nothing NRFULL that the Waste Toner Bottle is near full. OIL PAD NOT Undefined Undefined Undefined Undefined BLINK Indicates Please INSTALLED that the Oil install the Oil Pad Assy Pad Assy. has not been installed.
  • Page 185 PAPER OUT Undefined Undefined Undefined Undefined Blink Indicates This that the tray message is mmmmmmm is empty or cleared mm tttttt the cassette when paper assembly is set in the has not been tray or the installed. cassette assembly is mm..m: mounted.
  • Page 186 mmmmmmm Undefined Undefined Undefined Undefined Requests Normal MANUAL the user to operation PAPER load the REQUEST specified This paper in the message is manual cleared feeder. when the specified mm...m: paper is paper size loaded into (Letter, manual Executive, feeder. Legal 14, Legal 13, A4, A5, A6, or...
  • Page 187 PAPER FEED Undefined Undefined Undefined Undefined Blink Indicates Open the JAM tttttt that paper cover and coming out remove the of the tray paper jam jammed. from the inside of the tttttt: Tray printer. type (Tray 1, When the Tray 2, or cover is Front) opened and...
  • Page 188 JAM 001 Error Undefined Undefined Undefined Undefined Blink Indicates Notifies that that Process the power error supply LSI occurred. has been reset due to line noise, etc. (process error) Open cover and remove the paper. Close cover to recover and proceed. ERROR HOST Undefined Undefined...
  • Page 189 EEPROM Undefined Undefined Undefined Undefined Blink Indicates Set the RESETTING that the default identification values in number of EEPROM EEPROM is and it will be invalid. recovered automatically ERROR Undefined Undefined Undefined Undefined Blink Indicates Simplify the POSTSCRIPT that the pages.
  • Page 190 ERROR Undefined Undefined Undefined Undefined Blink Indicates Power off, that an error then power was found in on the the program printer. If this ROM by the error still program occurs, ROM check. replace the program ROM on the main board (PCR PCB) or the main board itself.
  • Page 191 Undefined Undefined Undefined Undefined Blink Indicates Power off, that an error then power was found in on the printer. If this EEPROM by error still occurs, EEPROM replace the check. EEPROM on the main board (PCR PCB) or the main board itself.
  • Page 192 Page: 91 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures 6.5.2 LCD message troubleshooting If a problem cannot be repaired according to the LCD message problem list, troubleshoot using the troubleshooting chart. No. Trouble Flowchart Number The printer does not work normally after being turned on.
  • Page 200 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 201: Blank Paper

    (B) Dark background (C) Blank paper (D) Vertical lines (E) Evenly space, repeating (D) Vertical lines marks Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 202 Page: 93 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Blank paper Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 203 Page: 94 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Vertical black Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 204 Page: 95 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Vertical white Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 205 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Poor fusing (Images are blurred or peeled off when touched) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 206 Note: After replacing the image drum unit the fusing unit and the Transfer Belt cassette assembly, be sure to reset their counters in the User Maintenance mode. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 207 Page: 98 Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Missing characters or colors...
  • Page 208 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 209 3. After replacing the LED head assembly, be sure to adjust its drive time and correct its color deviation. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 210 Page: Service Guide - OKIPAGE 8c Chapter 6 Troubleshooting Procedures Printout colors different from original colors...
  • Page 211 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 212: Wiring Diagram 7.1 Resistance Check

    Page: 100 Service Guide - OKIPAGE 8c Chapter 7 Wiring Diagram 7.1 Resistance Check...
  • Page 214 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 215: Program/Font Rom Location

    Page: 101 Service Guide - OKIPAGE 8c Chapter 7 Wiring Diagram 7.2 Program/Font ROM Location (1) PCR-PCB (Main Board) (2) PX4-PCB (Engine Board)
  • Page 216 (3) Power-Supply PCB...
  • Page 217 (4) PCO PCB (5) PXF PCB...
  • Page 218 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 219 Page: 102 Service Guide - OKIPAGE 8c Chapter 8 Centronics Parallel Interface Centronics Parallel Interface 1) Connector Printer side : 36-pin receptacle (single port) Type 57RE-40360-830B-D29A (made by Daiichi Denshi), or equivalent Cable side : 36-pin plug Type 57-30360 (made by Daiichi Denshi) or equivalent...
  • Page 220 Connector pin arrangement 4) Signal Level LOW : 0 V to +0.8 V HIGH : +2.4 V to 5.0 V 5) Specifications Item Description Mode Compatibility mode, Nibble mode, ECP mode Data bit length 8 bits (in the compatibility mode) Input prime Valid/Invalid Receive buffer...
  • Page 221 6) Timing Charts Data receiving timing Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 222: A Illustrated Parts List Diagram A1: Covers (Top & Sides)

    Page: 103 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A1: Covers (Top & Sides) Diagram OKI Part Univerisal Part Part Number Number Number Description...
  • Page 223 Cover Sub Assy. Stacker 40728601 Film Waste Toner 40728701 Foam Seal (Cover) 40664701 Spring : Support Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 224: Diagram A2: Printer Unit

    Page: 104 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A2: Printer Unit Diagram OKI Part Univerisal Part Part Number Number Number Description...
  • Page 225 FDR Unit Main Assy. 40294201 CONN Cord Wire 40641801 CONN Cord Wire 40645401 Waste Toner Box Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 226: Diagram A3: Main Chassis Unit (1)

    Page: 105 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A3: Main Chassis Unit (1) Diagram OKI Part Univerisal Part Part Number Number Number Description...
  • Page 227 40175701 Plate Base 40096401 Guide Belt (F) 40135301 Photo Interrupter 50808201 Lever Paper End 40450401 Sensor Assy. Box Toner 40171401 Frame Side (L) 40171301 Frame Side (R) 40308801 Contact SB Assy. 40290201 Plate Blind 40163401 Guide Side Heat unit 40163701 Spring Lock (L) 40163702 Spring Lock Heat...
  • Page 228 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 229: Diagram A4: Main Chassis Unit (2)

    Page: 106 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A4: Main Chassis Unit (2) Diagram OKI Part Univerisal Part Part Number Number Number Description...
  • Page 230 Bracket Sensor Toner (KCM) Bearing PP3522-3568P001 40173301 AMP14P-AMP3PX4 40449501 Sensor Assy. T (KCM) 40172701 AMP8P-AMP2PX4 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 231: Diagram A5: Main Chassis Motor/Pcb

    Page: 107 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A5: Main Chassis Motor/PCB Diagram OKI Part Univerisal Part Part Number Number Number Description...
  • Page 232 Gear Heat Mech Assy. 40664501 LEVER: UP/DOWN 2 (K) 40583901 Plate-Earth(LKR) 40704901 Plate-Shield CU 40447201 CONN Cord Wire Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 233: Diagram A6: Frame Upper Assy

    Page: 108 Service Guide - OKIPAGE 8c Chapter A Illustrated Parts List Diagram A6: Frame Upper Assy Diagram OKI Part Univerisal Part Part Number Number Number Description 40187901 Frame Upper 40449101 Holder LED Assy. 40187801 Guide Holder 40293601 Spring Head...
  • Page 234 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 235: Diagram A7: Guide Cassette (R) Assy

    50928901 Spring Detector 56730640 Square shaped connector 40177701 Connector Cord 40368301 PCB:PXC 53346601 Plate Earth Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 236: Diagram A8: Main Motor (A) Assy

    Photo Interrupter 40308601 Toner Sensor (Y) Assy. 40135301 Photo Interrupter 40449601 Sensor Assy. T (Y) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 237: Diagram A9: Main Motor (B) Assy

    Gear Helical (67/43/24) 40130601 Gear Helical (67/18) 40130201 Gear Z53/44 40129501 Bracket Support (ID) 40135301 Photo Interrupter Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 238: Product Accessory: I. Second Paper Feed Preface

    High Capacity Second Paper Feeder option of OKIPAGE 10i Series LED Page Printer. Refer to the Printer Handbook for equipment handling and operation methods. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 239: Outline

    Chapter Product Accessory: I. Second Paper Feed 1.0 Outline 1.1 Functions 1.2 External View and Component Names Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 240 16-lb to 24-lb (60 to 90 g/m Paper setting quantity: 500 sheets of paper weighing 64 g/m Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 241 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 1.2 External View and Component Names Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 242: Mechanism Description

    Chapter Product Accessory: I. Second Paper Feed 2.0 Mechanism Description 2.1 General Mechanism 2.2 Hopper Mechanism Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 243 Once the delivered into the printer, the paper is then controlled and fed through by the registration motor of the printer. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 244 Page: 118 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 2.2 Hopper Mechanism The hopper automatically feeds the printer with the paper being sent, single sheet at a time. When the paper is loaded in the paper cassette, it is then transported by the hopping motor, carrying forward only a...
  • Page 245 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 246: Parts Replacement

    3.1 Precautions Concerning Parts Replacement 3.2 Parts Layout Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 247 Page: 120 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.1 Precautions Concerning Parts Replacement (1) Parts replacements must be carried out, by first turning the printer power switch off "O" and removing the printer from the High Capacity Second Paper Feeder.
  • Page 248 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 249 Page: 121 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.2 Parts Layout This section describes the layout of the main components.
  • Page 250 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 251: Parts Replacement Methods

    Feed roller (3.3.4) Hopping roller (3.3.5) Side frame (L) assy (3.3.6) Side frame (R) assy (3.3.7) Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 252 Page: 123 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.1 Idle rollers (1) Remove 16 screws 6 and remove Cover Upper 4 and Cover Lower 5. (1) Remove two screws 1 and remove the front panel assy 2.
  • Page 254 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 255 Page: 124 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.2 AOLT-PCB (1) Remove 16 screw (1) and remove the Cover Lower (2), Cover Upper (6). (2) Remove three connectors (3) and three screws (4). (3) Remove the AOLT-PCB (5).
  • Page 257 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 258 Page: 125 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.3 Hopping motor (1) Remove the Cover Upper and Cover Lower (see 3.3.1 step 1). (2) Remove the front panel assy (see 3.3.1 step 2). (3) Remove two connectors (2) and two screws (3), then remove the hopping motor assy (4). Three gears (5) and the connecting lever (6), as well as the wave washer (7) all come off at the same time, so be careful not to lose them.
  • Page 259 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 260 Page: 126 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.4 Feed roller (1) Remove 16 screws and remove Cover Upper and Cover Lower (see 3.3.1 step1). (2) Remove the front panel assy (see 3.3.1 step2).
  • Page 261 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 262 Page: 127 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.5 Hopping roller (1) Remove the feed roller (see 3.3.4). (2) Remove the latch on the hopping roller gear 1 and remove the hopping roller gear 1. The bearing F (2) comes off at the same time, so be careful not to lose it.
  • Page 263 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 264 Page: 128 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.6 Side frame (L) assy (1) Remove the hopping roller (see 3.3.5). (2) Remove three screws (1) and remove the upper plate (2). (3) Remove the cassette lock spring (3), link (4), pull block (5) (note the directions of the hooks of the cassette lock spring (3)).
  • Page 265 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 266 Page: 129 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 3.3.7 Side frame (R) assy (1) Remove the hopping roller (see 3.3.5). (2) Remove three screws (1) and remove the upper plate (2). (3) Remove the cassette lock spring (3), link (4), pull block (5) and earth plate (6) (note the directions of the hooks of the cassette lock spring 3).
  • Page 267 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 268: Troubleshooting

    4.1 Precautions Prior to the Troubleshooting 4.2 Preparations for the Troubleshooting 4.3 Troubleshooting Method 4.3.1 LCD Status Message List Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 269 (2) Obtain detailed information concerning the problem from the user. (3) Check in conditions similar to that in which the problem occurred. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 270: Preparations Prior To The Troubleshooting

    The status of the problem is displayed on the LCD (Liquid Crystal Display) on the Operator panel. Go through the appropriate troubleshooting procedures according to the messages displayed on the LCD. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 271: Troubleshooting Method

    4.3 Troubleshooting Method When a problem occurs, go through the troubleshooting according to the following procedure. Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 272: Lcd Status Message List

    Page: 134 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 4.3.1 LCD Status Message List The listing of the statuses and problems displayed in the form of messages on the LCD is provided in Table 4-1.
  • Page 273 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 274: Troubleshooting Flow

    Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 4.3.2 Troubleshooting Flow Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 275: Connection Diagram

    Chapter Product Accessory: I. Second Paper Feed 5.0 CONNECTION DIAGRAM 5.1 Interconnection Diagram 5.2 PCB Layout Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 276 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 5.1 Interconnection Diagram Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 277 Page: 138 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 5.2 PCB Layout TQSB-2 PCB...
  • Page 278 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 279: Parts List

    Chapter Product Accessory: I. Second Paper Feed 6. PARTS LIST High Capacity Second Paper Feeder 2nd Tray Assembly Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 280 Page: 140 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed High Capacity Second Paper Feeder...
  • Page 281 Table 6-1 High Capacity Second Paper Feeder Description OKI-J Part # AOLD-PCB Feed roller 56408701...
  • Page 282 56730803 Bush 56730641 Shaft earth plate 53346801 Paper cassette assy 40744401 Separator frame assy 40607701 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)
  • Page 283 Page: 141 Service Guide - OKIPAGE 8c Chapter Product Accessory: I. Second Paper Feed 2nd Tray Assembly...
  • Page 285 No. Description OKI Part No. Qty/U 1000 Plate, upper 1PP4122-1401P001 Sheet guide assembly 3PA4122-1370G001 Front cover assembly 1PA4122-1369G001 Inner guide assembly 3PA4122-1371G001 Cassette assembly (2nd tray) 1PA4122-1362G004 Separation frame assembly 4PP4120-1009G001 Cover, rear 1PA4122-1323P001 Stick finger 4PB4122-1441P001 Hopping flame assembly 1PA4122-1366G001 Bush, metal (ADF) 4PP3522-3568P001...
  • Page 286 One-way clutch gear 4PB4122-1382P001 TQSB-2 PCB 4YA4046-1651G002 Copyright 1998, Okidata, Division of OKI America, Inc. All rights reserved. See the OKIDATA Business Partner Exchange (BPX) for any updates to this material. (http://bpx.okidata.com)

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