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SERVICE MANUAL
*Repair Kit No. KK-5044
(190681)
Important: Before using this equipment,
read all safety precautions and instructions.
Keep for future use.
DESCRIPTION
The EGA-503 is an external mix, touch-up
gun. The gun has a long needle taper mak-
ing detail work easy. The forefinger trigger
gives added control for delicate applica-
tion. Can be used for touch-up, shading,
edging or any type of precision painting.
Use as either suction or pressure feed
application.
Note
Wetted surfaces are stainless steel
and aluminum. Please see Warn-
ing on Page 2 regarding explosion
hazard.
SPECIFICATIONS
Air Inlet:
1/4" NPS (M)
Fluid Inlet:
1/4" NPS (M)
Type Feed:
Suction or Pressure
Wetted Parts:
Aluminum & Stainless Steel
P1 = Maximum Air Pressure 100 PSI (7 bar)
P2 = Maximum Fluid Pressure 10 PSI (.68 bar)
LUBRICATION
For best results, lubricate the points in-
dicated in Figure 1 daily using Gun Lube
SSL-10.
A. Trigger points
B. Packings
C. Adjusting valves
D. Needle/Air valve springs
(occasionally)
SB-2-163-M (11/2014)
EGA-503 SPRAY GUN
(SPRAY PISTOL)
OPERATION
Prepare and strain material according to the
paint manufacturer's instructions. Attach
container to fluid inlet and tighten. Adjust
incoming air pressure to gun to achieve
desired spray results.
To minimize overspray, only use as
much pressure as required to atom-
ize material.
PREVENTIVE MAINTENANCE
To clean fluid passages, remove excess
material at source, then flush with a suit-
able solvent.
To clean air cap and fluid tip, brush with a
stiff bristle brush. If necessary, use a broom
straw or toothpick. Never use a wire or hard
instrument. This may scratch or burr holes
causing a distorted spray pattern.
Figure 1
Note
*Government NSN No. 4940-01-182-6975
= KK-5044
B
1 / 8
Note
Worn parts can cause fluid leakage.
When replacing fluid tip or fluid
needle, replace both at the same
time. Lapped sets are available.
Also replace the fluid tip gasket and
needle packing at this time.
To prevent damage to the fluid tip or
fluid needle, be sure to either 1) push
the trigger and hold while tightening
the fluid tip or 2) remove the fluid
needle adjusting screw to relieve
spring pressure.
C
A
D

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Summary of Contents for DeVilbiss EGA-503

  • Page 1 Lapped sets are available. The EGA-503 is an external mix, touch-up desired spray results. Also replace the fluid tip gasket and gun. The gun has a long needle taper mak- needle packing at this time.
  • Page 2: Safety Precautions

    SAFETY PRECAUTIONS This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections. NOTE Important safety information –...
  • Page 3 SAFETY PRECAUTIONS (Continued) HAZARD CAUSE SAFEGUARDS General Safety Improper operation or maintenance of Operators should be given adequate training in equipment. the safe use and maintenance of the equipment (in accordance with the requirements of NFPA-33, Chapter 15 in U.S.). Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation, maintenance and...
  • Page 4: Parts List

    12 11 12 Fluid Inlet 1/4" NPS(M) Air Inlet 1/4" NPS(M) PARTS LIST Ref. No. Replacement Part No. Description Individual Parts Req. EGA-4 Packing Nut ■ 2 Fluid Needle Packing EGA-7 Baffle EGA-4000-F Tip, Needle & Gasket (includes 4, 5, 15) ■...
  • Page 5: Troubleshooting

    TROUBLESHOOTING CONDITION CAUSE CORRECTION Heavy top or bottom Horn holes plugged. Clean. Ream with non-metallic point. pattern Obstruction on top or bottom of fluid tip. Clean. Cap and/or tip seat dirty. Clean. Heavy right or left side pattern Left or right side horn holes plugged. Clean.
  • Page 6 Contains six precision tools designed to effec- Scrubs are a pre-moistened hand cleaner towel for ® in inlet pressure and immediately dangerous tively clean all DeVilbiss, Finishline and other brand painters. No water is needed. downstream flow. to life. spray guns. KK-5060 Air Cap Clean-...
  • Page 7 NOTES SB-2-163-M (11/2014) 7 / 8...
  • Page 8: Warranty Policy

    WARRANTY POLICY DeVilbiss products are covered by Finishing Brands one year materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Finishing Brands, will void all warranties. For specific warranty information please contact the closest Finishing Brands location listed below.

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