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Pal Manufacturing 5740063 Instruction Manual

15 and 25 gallon

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G
I
ENERAL
NFORMATION
The purpose of this manual is to assist you in operating and maintaining your lawn and garden
sprayer. Please read it carefully as it furnishes information which will help you achieve years of
dependable trouble free operation.
W
-P
ARRANTY
ARTS
To obtain prompt, efficient service, always remember to give the item number and your model
number. Whenever you need parts or repair service, contact Princess Auto Ltd. at:
Telephone # 1-800-665-8685
The sprayer is shipped in a carton and requires assembly before it can be used.
Refer to parts list and drawing, and then follow this procedure when assembling:
IA)
ASSEMBLY INSTRUCTION FOR 25 GAL. PULL TYPE, ITEM # 8002029 (
1)
Install tow frame (19) on frame (17) using bolts (18) and lock nuts (13).
2)
Install boom frame (10) on frame (17) using bolts (9) and lock nuts (13).
3)
Install lid and outlet plug on tank (69) with tether straps.
4)
Install tank (69) on frame (17) using bolts, lock washers, and plain washers (14), (15), (16).
5)
Slide wheels (12) on to axle followed by washer (11) and install cotter pin (71).
6)
Insert boom slide frame (55) into bottom boom frame (10) and lock in position using pin (67)
and thumb screw (66).
7)
Install boom arm left inside (1), right inside (50) on frame boom slide (55) using carriage
bolt, plain washer, lock washer, and wing nut (54), (4), (56), (57).
8)
Install boom arm left outside (5), right outside (43) on inside boom arms (1),(50) using bolt,
plain washer, lock washer, and nut (2), (4), (56), (3).
9)
See page 16 for pump assembly diagram. Use Teflon tape on all pipe thread fittings
10)
Mount pump (27) and switch holder (28) to tank using screws (34).
NOTE: There is an extra 6 feet of red wire so that the switch can be mounted
near the operator. If mounted on the tank, wrap the extra 6 feet of wire.
481 Panet Road
Winnipeg, MB
15 AND 25 GALLON SPRAYERS
INSTRUCTION MANUAL
-S
ERVICE
R2C 2Z1
Fax # 1-800-265-4212
1
. 17-19)
P
9110602
R
. 05 N
. 03
EV
OV
2

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Summary of Contents for Pal Manufacturing 5740063

  • Page 1 481 Panet Road Winnipeg, MB R2C 2Z1 15 AND 25 GALLON SPRAYERS INSTRUCTION MANUAL ENERAL NFORMATION The purpose of this manual is to assist you in operating and maintaining your lawn and garden sprayer. Please read it carefully as it furnishes information which will help you achieve years of dependable trouble free operation.
  • Page 2 Install grommet (47) on tank (69). Insert hose (48) through grommet (47). Lubricate grommet for ease of installation. Slide hose clamp (46) on hose (48). Insert hose to elbow (26) on pump and tighten clamp. From inside tank install barb (45) and strainer (44) to hose (48). Note: Place hose in bottom of tank, so that it does not curl upward.
  • Page 3 ITEM # 8002065 ( .20-22) Install tow frame (33) on frame (36) using bolt (35) and lock nut (37). Install boom frame (27) on frame (36) using bolt (67) and lock nut (37). Install tank (38) on frame (36) using bolt, lock washer, and plain washer (30), (31), (32). Install lid and outlet plug on tank (38) with tether straps.
  • Page 4 Slide hose clamp (49) on hose (8), connect hose to tee (19). Slide hose clamp on opposite end of hose, connect hose to cross (16) and tighten clamps. Repeat 19 and 20 for the opposite side. Install nozzle bodies (1), (16), (19) to boom with clamps (22). The nozzle bodies should be at 30”...
  • Page 5 Note: Place hose in bottom of tank, so that it does not curl upward. Slide hose clamp (63) on hose (53), insert hose to elbow (31) on pump and tighten clamp. Slide hose clamp (5) on hose (13), insert hose on barb hose flat (17), slide hose clamp on opposite end of hose, and connect hose into tee (12) and tighten clamps.
  • Page 6 Install tank (34) on frame (35) using bolt, lock washer, and plain washer (41), (40), (39). Install lid and outlet plug on tank (34) with tether straps. Slide tires (43) on to axle followed by washer (42) and install cotter pin (44). Insert nozzle holder (5) on boom frame (1) and lock in position using thumb screw (4).
  • Page 7 ASSEMBLY INSTRUCTION FOR 15 GAL. SPOT, ITEM # 5740063 ( . 28 & 29) Install lid and outlet plug on tank (12) with tether straps. See page 16 for pump assembly diagram. Use Teflon tape on all pipe thread fittings.
  • Page 8 Install boom support (39) to brackets (6) and (38) using bolt, 2 washers, and lock nut (5),(3),(3),(36). Insert nozzle holder (43) into boom support (39) and lock in position using thumb screw (41). Install bolt (46) to nozzle holder with lock nut (42). See page 16 for pump assembly diagram.
  • Page 9 Install boom frame (37) on frame (21) using bolt, lock washer, and weld nut (22), (23), (26). Slide wheels (27) on to axle followed by washer (28) and install cotter pin (59). Install boom pipe (36) to the required hole location using U bolt (38) and lock nut (57). See page 16 for pump assembly diagram.
  • Page 10: Operation

    Repeat 20, 21, 22, 23 and 24 for the opposite side. Make sure all fittings are tight. Note: Sprayer wand replacement tip # 8 is provided for precise spot spraying. YOUR SPRAYER IS READY TO USE. NOTE: Read instruction manual and understand fully before operating the unit. ASSEMBLY INSTRUCTION FOR 15 GAL.
  • Page 11 Install the red wire to a "hot" connection on the vehicle with a 12 volt DC power source or the positive 12 volt battery post. The black wire should be grounded or connected to the negative battery post. Add clean water into tank so that the unit can be tested. Turn the toggle switch to the “on” position and open the valve for either the boom or wand.
  • Page 12: Speed Chart

    ALIBRATION Chemical labels may show application rates in gallons per acre, gallons per 1000 square feet, gallons per 100 square feet, or litres per hectare. The TIP CHART on the next page shows gallons per acre and litres per hectare ratings. If your chemical labels use 1000 or 100 square feet use the gallons per acre with the following conversion: - For 1000 square feet: divide by 43.56 - For 100 square feet: divide by 435.6...
  • Page 13 TIP CHART FOR RED DEFLECTIP NOZZLE FLOW RATE PER NOZZLE 3 MPH 4 MPH 5 MPH 6 MPH 7 MPH 8 MPH 9 MPH Liquid Capacity Pressure GPM per Gal/ Gal/ Gal/ Gal/ Gal/ Gal/ Gal/ L/Ha L/Ha L/Ha L/Ha L/Ha L/Ha L/Ha...
  • Page 14 TIP CHART FOR THE BOOMINATOR NOZZLE TESTED HEIGHT 36”, SPRAY WIDTH 16 FEET 1 MPH 2 MPH 3 MPH 4 MPH 5 MPH 6 MPH 7 MPH Liquid Pressure Gal/ Gal/ Gal/ Gal/ Gal/ Gal/ Gal/ L/Ha L/Ha L/Ha L/Ha L/Ha L/Ha L/Ha...
  • Page 15 Boom Type Nozzle Type Spray Width 1.4 gpm Open Flow, Viton 15 US Gal. Valves, Santoprene Diaphragm, 5740063 Polyethylene 60 psi Internal By-pass, Built in on/off Switch, 12 vdc, 1.4 gpm Open Flow, Viton Ball Check Strainer, #3 15 US Gal.
  • Page 16 PUMP ASSEMBLY USED ON SPRAYER 5740063, 8034888, 8002029, 8002065 AND 8002001. PLUG #12 REPLACES THESE PARTS FOR SPRAYER 5740063 11 VALVE PLST .75 FGHT X .75 MGHT 10 GAUGE PRESSURE 0-100 PSI .25 NPTM 9 ADAPTOR NYLON .75 MGHT X .50 NPTM 8 VALVE PLAST .75 FGHT X .75 MGHT...
  • Page 17 SPRAYER 25 GAL PULL TYPE ITEM #8002029 ASSY DETAIL 26 24 PUMP BLACK BLACK...
  • Page 18 PARTS LIST SPRAYER 25 GAL PULL TYPE ITEM #8002029 Item No. Description 1900063 BOOM LEFT ARM INSIDE 9803271 BOLT HEX .250-20 UNC X .75 LG 9856592 NUT HEX .250-20 UNC GR 5 PTD 9852351 WASHER PTD .281 ID X .625 OD 1900060 BOOM ARM LEFT OUTSIDE 9227919...
  • Page 19 9231614 TEE NYLON NOZZLE SEAT 9227430 BARB NYLON .375 TEE 9217951 INSERT SQ RIBBED 1.00 X 14-20 9232943 BOLT CARR .250-20 UNC X 1.00 LG GR 5 PTD 1900107 FRAME SLIDE BOOM 9853334 WASHER LOCK SPLIT REG .25 PTD 9858499 NUT WING .25-20 UNC PTD NON STAMP TYPE 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 210"...
  • Page 20 SPRAYER 25 GAL DELUXE ITEM #8002065 36 29 PUMP BLACK BLACK...
  • Page 21: Parts List

    PARTS LIST SPRAYER 25 GAL PULL TYPE DELUXE ITEM #8002065 Item No. Description 9213596 ELBOW NYLON NOZZLE BODY 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 29" LG 9227422 VALVE PLAST .75 FGHT X .75 MGHT DOUBLE 9213372 ARM OUTSIDE BOOM RIGHT 10 FT 9227901 NUT SWIVEL NYLON KNURLED .75...
  • Page 22 9213638 NOZZLE FAN TIP BLUE 9214248 GASKET RUBBER .750 OD X .344 ID X .150 THK 9213620 FILTER BALL CHECK NOZZLE 100 MESH 9255613 VALVE PLST .75 FGHT X .75 MGHT 9227489 ADAPTOR NYLON .75 MGHT X .50 NPTM 9227513 GAUGE PRESSURE 0-100 PSI .25 NPTM 5710090 HOSE CLEAR BRAIDED .50 ID X .75 OD X 30"...
  • Page 23 SPRAYER 25 GAL 3 PT HITCH ITEM #8002047 ASSY DETAIL PUMP 47 46 45 BLACK BLACK...
  • Page 24 PARTS LIST SPRAYER 25 GAL 3 PT HITCH ITEM #8002047 Item No. Description 1900059 BOOM ARM RIGHT OUTSIDE 9856592 NUT HEX .250-20 UNC GR 5 PTD 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 210" LG 1900062 BOOM RIGHT ARM INSIDE 9227372 CLAMP HOSE NYLON 19/32 9231614...
  • Page 25 9232372 PIN .375 X 2.5 USEABLE LENGTH 9255639 STRAINER 50 MESH .330 ID 9255621 BARB NYLON .375 X .500 5710090 HOSE CLEAR BRAIDED .50 ID X .75 OD X 30" LG 10000611 GROMMET RUBBER .75 ID X 1.38 OD 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 39"...
  • Page 26 SPRAYER 25 GAL PULL TYPE BOOMINATOR ITEM #8034888 PUMP BLACK BLACK...
  • Page 27 PARTS LIST SPRAYER 25 GAL PULL TYPE BOOMINATOR ITEM #8034888 Item No. Description 1900106 FRAME BOOM 9803826 BOLT HEX .375-16 UNC X 1.75 LG GR 5 PTD 9857558 NUT LOCK UNITORQ .375-16 UNC 9233594 SCREW THUMB BLACK 8034655 HOLDER BOOMINATOR NOZZLE 10000600 CHECK VALVE BRASS .25 NPTF 10000597...
  • Page 28: Wiring Diagram

    SPRAYER 15 GAL SPOT ITEM # 5740063 BROWN BLACK FUSE BATTERY QUICK SWITCH COUPLER WIRING DIAGRAM...
  • Page 29 PARTS LIST SPRAYER 15 GAL SPOT ITEM #5740063 Item No. Description 9228008 WAND SPRAYER C/W ADJ. TIP 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 200" LG 9227901 NUT SWIVEL NYLON KNURLED .75 9227414 BARB NYLON .375 FLAT SEAT 9228016 WASHER VINYL .62 ID X 1.0 OD X .13 THK...
  • Page 30 SPRAYER 15 GAL ATV BOOMINATOR ITEM #8034879 24 23 BROWN BLACK 7 10 FUSE BATTERY QUICK SWITCH COUPLER WIRING DIAGRAM...
  • Page 31 PARTS LIST SPRAYER 15 GAL ATV BOOMINATOR ITEM #8034879 Item No. Description 9803511 BOLT HEX .312-18 UNC X .625 LG GR 5 PTD 9853342 WASHER LOCK SPLIT REG .312 PTD 9852377 WASHER PTD .344 ID X .688 OD 9213539 FRAME TANK ATV 9803529 BOLT HEX .312-18 UNC X .750 LG GR 5 PTD 9213554...
  • Page 32 SPRAYER 15 GAL PULL TYPE ITEM #8002001 31 30 PUMP BLACK BLACK...
  • Page 33 PARTS LIST SPRAYER 15 GAL PULL TYPE ITEM #8002001 Item No. Description 5710089 HOSE CLEAR BRAIDED .375 ID X .59 OD X 18.38"LG 9227372 CLAMP HOSE NYLON 19/32 9227901 NUT SWIVEL NYLON KNURLED .75 9227414 BARB NYLON .375 FLAT SEAT 9227398 NOZZLE DEFLECTIP GRAY 9227422...
  • Page 34 9857558 NUT LOCK UNITORQ .375-16 UNC 9213802 FUSE BOX INLINE 14 GA C/W 10A 9213794 WIRE ELEC. BLACK 14 GA X 6 FT 9213778 WIRE ELEC. RED 14 GA X 6 FT 9160813 DECAL PAL SERIAL # 9255712 CLIP GRIPPER.38-.63 RANGE 9840000 SCR MACH RD HD #10-24 UNC X .31 LG 10000656...
  • Page 35 SPRAYER 15 GAL SPOT ITEM # 8001604 BROWN BLACK SWITCH BATTERY QUICK COUPLER WIRING DIAGRAM...
  • Page 36 PARTS LIST SPRAYER 15 GAL SPOT ITEM #8001604 Item No. Description HOSE .375 ID X 200" LG 9228008 WAND SPRAYER C/W ADJ. TIP 10001693 PUMP SHURFLO AUTO DEMAND 9852328 WASHER PTD .219 ID X .500 OD X .049 THK 9841966 SCR MACH RD HD #10-24 UNC X .625 LG COMBINATION DRIVE 9336017 CLAMP SCR SS .312 TO .875...

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