Periodic Service Schedule - Cushman Hauler 800XE Owner's Manual

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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

PERIODIC SERVICE SCHEDULE

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- CHECK
Tires - Check pressure and inspect condition of tires & rims.
Hardware - Check for loose or missing.
Reverse Warning Indicator
Overall Vehicle Condition
Battery Pack - Check state of charge, condition, loose terminals, corrosion,
hold down & hardware.
Batteries* - Check electrolyte level, fill if required.
Brake Pedal - Check for smooth operation
Parking Brake - Check for correct hold capability.
Accelerator - Check for smooth operation.
Charger / Receptacle - Inspect charger connector and receptacle.
TrueCourse Technology (TCT) System - Test operation
Brakes - Conduct brake performance test; adjust if required.
Parking Brake - Conduct brake performance test; adjust if required.
Controller - Check controller braking force for correct operation.
Wiring - Inspect for loose connections, broken or missing insulation.
Direction Selector - Inspect attachment and mechanism.
Steering Assembly - Check for excess play, loose or missing hardware.
Tie Rods - Check for excess play, bent rods, loose or missing hardware.
Front Axle - Check for damage to axle, loose or missing hardware.
Rear Axle - Check fluid level, oil leakage, noise, loose or missing hardware.
Parking Brake - Inspect linkage rods, latch arm and catch bracket.
Parking Brake - Lubricate with light oil. Do not lubricate cables or brake latch.
Rear Axle - Drain & replace fluid.
Rear Suspension - Inspect for shock oil leakage, worn bushings, loose or
missing hardware.
Front Suspension - Inspect for strut oil leakage, excessive play in hubs or
kingpins, worn bushings, loose or missing hardware.
Front Wheel Alignment - Inspect for unusual tire wear.
Steering Assembly - Inspect bellows and pinion seal for damage and leakage.
Rack End Ball Joint - Check for noise and loose or missing hardware.
* Use only distilled or purified water that is free from contaminates to fill batteries.
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions.
PERIODIC SERVICE SCHEDULE
PERIODIC SERVICE SCHEDULE
C&A - CHECK & ADJUST
REMARKS
Owner's Guide
CL - CLEAN
R - REPLACE
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