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Summary of Contents for Farymann Diesel 15B Series
- Page 1 Table of contents 2008-09-08 Operator´s manual Diesel engine Series 15B / 18B Doc-ID: Grea-6600 Read the operating instructions before starting work!
- Page 2 © Greaves Farymann Diesel GmbH Industriestraße 19 68623 Lampertheim Germany Tel.: +49 (0) 62 06 / 5 07 - 0 Fax: +49 (0) 62 06 / 5 07 - 111 E-Mail: info@farymann.de Internet: www.farymann.de Release: Created by: Kothes! Technische Kommunikation GmbH & Co. KG www.kothes.de...
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Page 3: Table Of Contents
Diesel engine Series 15B / 18B Table of contents General..................6 Information about this manual ........6 Explanation of the symbols..........7 Limitation of liability............8 Copyright................9 Warranty terms ..............9 Customer service ............9 Safety ..................10 Customer’s responsibility..........10 Personnel requirements..........12 2.2.1 Qualifications ..........12 Appropriate use ............13 Personal protective equipment ........14 Specific dangers ............15 Safety devices..............18... - Page 4 Diesel engine Series 15B / 18B Table of contents Structure and function............28 Overview ..............28 Electrical System............30 4.2.1 Alternator (option) ........30 4.2.2 Alternator regulator (option)......30 4.2.3 Operating conditions........30 4.2.4 Dangers and cause of failure....... 31 4.2.5 Batteries............
- Page 5 Diesel engine Series 15B / 18B Table of contents Maintenance .................60 Safety................60 Maintenance plan ............62 Cleaning the intake area..........65 Cleaning cooling air area ..........66 Checking threaded connections ........66 Changing engine oil .............68 8.6.1 Version with oil drain plug ......68 8.6.2 Version with oil drain valve......69 Replacing oil filter ............70 Replacing fuel filter ............71...
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Page 6: General
Diesel engine Series 15B / 18B General Pos: 1.1 /KN2006-SM/Allgemeines/100 1 Allgemeines_Titel @ 8\mod_1142088318714_2.doc @ 75729 1 General Pos: 1.2 /KN2006-Projekte/Bukh-Farymann/Allgemeines/1.1 Informationen zu dieser Anleitung 2032 @ 49\mod_1193127438704_2.doc @ 760809 1.1 Information about this manual This manual makes safe and efficient use of the engine possible. The manual is an integral part of the machine and must be kept in the immediate vicinity of the machine and accessible at any time for the personnel. -
Page 7: Explanation Of The Symbols
Diesel engine Series 15B / 18B General Pos: 1.4 /KN2006-Projekte/Bukh-Farymann/Allgemeines/1.1 Symbolerklärung 2032 @ 49\mod_1193127594098_2.doc @ 760846 1.2 Explanation of the symbols Safety information Safety information in this manual is identified using symbols. The safety information is introduced using signal words which express the scale of the hazard. -
Page 8: Limitation Of Liability
Diesel engine Series 15B / 18B General Pos: 1.6 /KN2006-Projekte/Bukh-Farymann/Allgemeines/1.1 Haftungsbeschränkung 2032 @ 49\mod_1193127726621_2.doc @ 760863 1.3 Limitation of liability All information and instructions for use in this manual have been compiled taking account of the applicable standards and regulations, the latest state of technology and our many years of expertise and experience. -
Page 9: Copyright
Diesel engine Series 15B / 18B General Pos: 1.9 /KN2006-SM/Allgemeines/140 1.1 Urheberschutz @ 8\mod_1142092015791_2.doc @ 75821 1.4 Copyright This Manual is protected by copyright law and exclusively to be used for internal purposes. Passing this Manual on to third parties, duplication of any kind – even in form of excerpts –... -
Page 10: Safety
Diesel engine Series 15B / 18B Safety 2 Safety Pos: 2.2 /KN2006-SM/Sicherheit/001 1.0 Einführung @ 8\mod_1142427208593_2.doc @ 77492 This paragraph provides an overview of all important safety aspects for optimal protection of personnel as well as safe and trouble-free operation. Disregarding this Manual and safety regulations specified therein may result in considerable danger. - Page 11 The engine must be checked for intactness before every start-up. In the case of doubt, always contact the nearest Greaves Farymann Diesel service partner before starting the engine. Only regular maintenance in accordance with the information in this operator's manual maintains the operational readiness of the engine.
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Page 12: Personnel Requirements
Technical personnel are persons who on the basis of their professional training by Greaves Farymann Diesel GmbH, experience and knowledge of the relevant conditions can perform the work assigned to them using the operating and repair instructions and can recognise and avoid possible dangers themselves. -
Page 13: Appropriate Use
Any other use is considered to be improper. Greaves Farymann Diesel GmbH accepts no liability for any dangers and damage resulting from this. The risk is borne solely by the user. -
Page 14: Personal Protective Equipment
Diesel engine Series 15B / 18B Safety Pos: 2.14 /KN2006-SM/Sicherheit/006 Persönliche Schutzausstattung/006 1.1 Persönliche Schutzausrüstung @ 8\mod_1143360751363_2.doc @ 80982 2.4 Personal protective equipment Wearing of personal protective equipment is required when working to minimize the health hazards. Always wear the protective equipment that is necessary for the respective task when working. -
Page 15: Specific Dangers
Diesel engine Series 15B / 18B Safety Pos: 2.25 /KN2006-SM/Sicherheit/007 Besondere Gefahren/007 1.1 Besondere Gefahren_Titel und Einleitung @ 8\mod_1143366409048_2.doc @ 81172 2.5 Specific dangers The following section lists the residual risks that have been determined by the risk assessment. Heed the safety instructions listed here, and the warnings in subsequent chapters of this Manual, to reduce health hazards and to avoid dangerous situations. - Page 16 Diesel engine Series 15B / 18B Safety Pos: 2.29 /KN2006-Projekte/Bukh-Farymann/Sicherheit/Gesundheitsgefährdende Stoffe 43F (P02032) @ 31\mod_1172226012495_2.doc @ 358852 Substances harmful to health WARNING! Danger of poisoning and danger of skin rashes and allergies! Fuels and lubricants contain substances harmful to health and can result in severe poisoning and skin rashes or allergies.
- Page 17 Diesel engine Series 15B / 18B Safety Pos: 2.31 /KN2006-SM/Sicherheit/007 Besondere Gefahren/Leicht entzündliche Stoffe_Warnung! @ 18\mod_1143370179640_2.doc @ 81274 Highly flammable materials WARNING! Fire hazard by highly flammable materials! Highly flammable materials, liquids or gases may catch fire causing serious and even fatal injuries. Therefore: –...
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Page 18: Safety Devices
Diesel engine Series 15B / 18B Safety Pos: 2.37 /KN2006-Projekte/Bukh-Farymann/Sicherheit/008 1.1 Sicherheitseinrichtungen 43F (P02032) @ 31\mod_1172221621537_3.doc @ 358700 2.6 Safety devices WARNING! Risk of injury due to non-functional safety devices! Safety is only ensured if the safety devices are intact. Therefore: –... -
Page 19: Environmental Protection
Diesel engine Series 15B / 18B Safety Pos: 2.41 /KN2006-Projekte/Bukh-Farymann/Sicherheit/1.1 Umweltschutz 2032 @ 49\mod_1193129051298_2.doc @ 760988 2.8 Environmental protection CAUTION! Danger to the environment due to mishandling! Significant environmental damage can occur, particularly for incorrect disposal, if environmentally hazardous operating materials are mishandled. Therefore: –... -
Page 20: Technical Data
Diesel engine Series 15B / 18B Technical data Pos: 3.1 /KN2006-SM/Technische Daten/001 1 Technische Daten_Titel @ 8\mod_1143124628960_2.doc @ 80563 3 Technical data Pos: 3.2 /KN2006-Projekte/Bukh-Farymann/Technische Daten/1.1 Technische Beschreibung 6415 @ 54\mod_1196420214341_2.doc @ 834637 3.1 Technical specifications Single-cylinder, four-stroke diesel engine, air-cooled, with the following characteristics: Direct injection (Bosch injection system) Power take-off at the flywheel... -
Page 21: Standard Configuration
Diesel engine Series 15B / 18B Technical data 3.3 Standard configuration The engine is delivered with the following standard configuration: 3.9 litre fuel tank Fuel filter Dry type air cleaner, optional oil bath air cleaner Exhaust silencer Crank handle (rigid) Pos: 3.7 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 75473 os: 3.8 /KN2006-Projekte/Bukh-Farymann/Technische Daten/1.1 Optionen 6415 @ 54\mod_1196421642994_2.doc @ 834691... -
Page 22: Engine Type Code
Diesel engine Series 15B / 18B Technical data Pos: 3.12 /KN2006-Projekte/Bukh-Farymann/Technische Daten/1.1 Motor-Typenschlüssel 6600 @ 65\mod_1207146542823_2.doc @ 1129206 3.6 Engine type code The engine type code is a 12-digit code in addition to the serial number e.g. 15B 430.0118 D5 Trim No. -
Page 23: Engine Data
Diesel engine Series 15B / 18B Technical data 3.7 Engine data Description Value Type Vertical single-cylinder diesel engine Design Vertical Cylinder Operating method Four-stroke Combustion method Direct injection Rotation direction Clockwise rotation (as seen from output or flywheel side) Type of cooling Air-cooled Valve control Overhead valves with push rods and... -
Page 24: Performance Data
Diesel engine Series 15B / 18B Technical data 3.8 Performance data Description Value 15B Value 18B Max. power IFN-ISO* 3.9 kW IFN-ISO* 4.7 kW (at 3600 rpm) ICFN-ISO* 3.5 kW ICFN-ISO* 4.2 kW Max. speed 3600 rpm Max. torque 11.5 Nm 13.6 Nm at min 2500 rpm... -
Page 25: Temperatures
Diesel engine Series 15B / 18B Technical data Pos: 3.17 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 7547 Pos: 3.18 /KN2006-Projekte/Bukh-Farymann/Technische Daten/1.1 Temperaturen 43F @ 45\mod_1188035947858_2.doc @ 569957 3.10 Temperatures Description Value Max. permissible air 50 °C intake temperature Max. permissible 580 °C exhaust temperature Max. -
Page 26: Operating Materials
Diesel engine Series 15B / 18B Technical data 3.12 Operating materials Description Value Fuel Diesel EN 590 DIN 51601-OK BS 2869 A1/A2 ASTM D 975-1D/D2 Engine oil Multigrade oil SAE 10W 40 mineral oil API (CD or higher) Max. engine oil quantity with oil filter Standard version approx. -
Page 27: Engine Oil Specification
Diesel engine Series 15B / 18B Technical data 3.13 Engine oil specification The engine oil quality has a significant influence on the lifetime, performance and thus also the cost-effectiveness of the engine. The ambient temperature at the installation location or application of the engine is crucial for the selection of the correct viscosity class. -
Page 28: Structure And Function
Diesel engine Series 15B / 18B Structure and function Pos: 4.1 /KN2006-SM/Aufbau und Funktion/001 1 Aufbau und Funktion_Titel @ 8\mod_1143713625726_2.doc @ 83163 4 Structure and function Pos: 4.2 /KN2006-SM/Aufbau und Funktion/002 1.1 Übersicht_Titel @ 9\mod_1144046023684_2.doc @ 84434 4.1 Overview Pos: 4.3 /KN2006-Projekte/Bukh-Farymann/Aufbau und Funktion/Übersicht1 6415 @ 54\mod_1196678612936_2.doc @ 836260 Fig. - Page 29 Diesel engine Series 15B / 18B Structure and function Fig. 6: Output side Right view 14 Flywheel 16 Fuel filter 15 Exhaust silencer (with protection against 17 Oil filter contact) Pos: 4.4 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 75473 Pos: 4.5 /KN2006-Projekte/Bukh-Farymann/Aufbau und Funktion/1.1 Elektrische Anlage6415 @ 54\mod_1196518664538_2.doc @ 836018 2008-09-08...
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Page 30: Electrical System
Diesel engine Series 15B / 18B Structure and function 4.2 Electrical System 4.2.1 Alternator (option) The permanent magnets on the magnet carrier (1) induce an alternating current proportional to speed in the coils of the stator (3). NOTE! The connector at cable (2) on the alternator can be one of various versions. -
Page 31: Dangers And Cause Of Failure
Diesel engine Series 15B / 18B Structure and function 4.2.4 Dangers and cause of failure Dangers Cause of failure Battery terminals incorrectly Damage to the charging circuit connected Defective battery or complete Destruction of the alternator discharge regulator Disconnection of the battery Immediate destruction of the when the engine is running alternator regulator... -
Page 32: Batteries
Diesel engine Series 15B / 18B Structure and function 4.2.5 Batteries Observe the following safety factors: Batteries produce explosive gases. Keep away from naked flames and other ignition sources. Do not smoke. Do not lay any tools on the battery. Always disconnect the negative pole of the battery before performing work on the electrical system. -
Page 33: Transport, Packing And Storage
Diesel engine Series 15B / 18B Transport, packing and storage Pos: 5.1 /KN2006-SM/Transport, Verpackung und Lagerung/001 1 Transport, Verpackung und Lagerung_Titel @ 9\mod_1144048567385_2.doc @ 84504 5 Transport, packing and storage Pos: 5.2 /KN2006-SM/Transport, Verpackung und Lagerung/002 1.1 Sicherheitshinweise für den Transport_Titel @ 9\mod_1144048644190_2.doc @ 84511 5.1 Safety notes for transport Pos: 5.3 /KN2006-Projekte/Bukh-Farymann/Transport, Verpackung und Lagerung/Unsachgemäßer Transport @ 48\mod_1191325180893_2.doc @ 636977 Improper transport... -
Page 34: Packing
Diesel engine Series 15B / 18B Transport, packing and storage Pos: 5.8 /KN2006-SM/Transport, Verpackung und Lagerung/005 1.1 Verpackung_Titel @ 9\mod_1144054971395_2.doc @ 84772 5.3 Packing Pos: 5.9 /KN2006-SM/Transport, Verpackung und Lagerung/005 1.1.0 Zur Verpackung @ 9\mod_1144055345537_2.doc @ 84786 Concerning packing The individual packages have been packed to match the transport conditions that can be expected. -
Page 35: Transport
Therefore: – In the case of storage for longer than 6 months, contact the nearest Greaves Farymann Diesel service partner in order to agree suitable precautions. 2008-09-08... -
Page 36: Installation And Commissioning
Diesel engine Series 15B / 18B Installation and commissioning Pos: 6.1 /KN2006-SM/Installation & Inbetriebnahme/001 1 Installation und Erstinbetriebnahme_Titel @ 9\mod_1144393592402_2.doc @ 86334 6 Installation and commissioning Pos: 6.2 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 75473 Pos: 6.3 /KN2006-SM/Installation & Inbetriebnahme/002 1.1 Sicherheit_Titel @ 9\mod_1144395122392_2.doc @ 86369 6.1 Safety Pos: 6.4 /KN2006-SM/Installation &... - Page 37 Diesel engine Series 15B / 18B Installation and commissioning Install key (4) into the keyway of the crankshaft and ensure that this sits correctly. Fig. 11 Install the flywheel (5) ensuring that it is not twisted during the installation. NOTE! In the case of improper installation of the flywheel, the magnets of the magnet carrier (e.g.
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Page 38: Attaching Stub Shaft (Option)
Diesel engine Series 15B / 18B Installation and commissioning After the installation of the flywheel, check without fail that the key is seated in the keyway of the crankshaft before screwing on the flywheel nut. NOTE! In the case of improper mounting of the flywheel, the key can fall out of the crankshaft keyway. -
Page 39: Attaching Speed Controller
Diesel engine Series 15B / 18B Installation and commissioning 6.2.3 Attaching speed controller NOTE! Depending on the version and installation position of the engine, the speed controller can be installed differently by the device manufacturer. Depending on the version and installation position of the engine, different versions for the speed controller can be attached (e.g. -
Page 40: Initial Commissioning
Diesel engine Series 15B / 18B Installation and commissioning Pos: 6.9 /KN2006-Projekte/Bukh-Farymann/Installation und Inbetriebnahme/1.1 Erstinbetriebnahme @ 47\mod_1190297379634_2.doc @ 628243 6.3 Initial commissioning CAUTION! Engine damage due to missing operating materials! The engine is delivered without operating materials. Operation without all required operating materials can destroy the engine. -
Page 41: Filling With Engine Oil
Diesel engine Series 15B / 18B Installation and commissioning Pos: 6.11 /KN2006-Projekte/Bukh-Farymann/Installation und Inbetriebnahme/1.1 Motoröl auffüllen 6415 @ 54\mod_1196688564276_2.doc @ 836346 6.4 Filling with engine oil CAUTION! Engine damage due to incorrect oil quantity! Too high or too low engine oil level can result in damage to the engine. - Page 42 Diesel engine Series 15B / 18B Installation and commissioning Pull out oil dipstick (3) and clean the bottom end with a clean and fluff-free cloth. Replace the oil dipstick (3) and pull it out again. Fig. 19 Check the oil level quantity. The oil level should be just under the Max.
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Page 43: Filling With Fuel
Diesel engine Series 15B / 18B Installation and commissioning Pos: 6.13 /KN2006-Projekte/Bukh-Farymann/Installation und Inbetriebnahme/1.1 Kraftstoff auffüllen 6415 @ 54\mod_1196690296374_2.doc @ 836484 6.5 Filling with fuel CAUTION! Engine damage due to contaminated fuel! The injection system and the engine can be damaged by dirt particles or other contamination in the fuel. -
Page 44: Refilling, Venting For Engines With Fuel Feed Pump (Option)
Diesel engine Series 15B / 18B Installation and commissioning Fill with diesel fuel up to the bottom edge (2) of the tank's filler neck as maximum. Tank capacity 3.9 litre (standard engine) Tank capacity 4.0 litre (option) Determine fuel level by visual inspection. Close the fuel filler cap (1) by turning it clockwise by hand. - Page 45 Diesel engine Series 15B / 18B Installation and commissioning NOTE! The engine has a self-venting fuel system. In the case of the tank running empty, faultless operation after refilling is ensured by the self-venting. The venting can be accelerated by operating the lever (1) on the fuel feed pump (2).
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Page 46: Operation
Diesel engine Series 15B / 18B Operation Pos: 7.1 /KN2006-SM/Bedienung/001 1 Bedienung_Titel @ 9\mod_1144402040153_2.doc @ 86491 7 Operation Pos: 7.2 /KN2006-SM/Bedienung/002 1.1 Sicherheit_Titel @ 9\mod_1144402036547_2.doc @ 86456 7.1 Safety Pos: 7.3 /KN2006-SM/Bedienung/003 1.1.0 Grundlegendes @ 12\mod_1144402038705_2.doc @ 86477 Improper operation WARNING! Risk of injury due to improper operation! Improper operation can result in severe personal... - Page 47 Diesel engine Series 15B / 18B Operation Pos: 7.7 /KN2006-Projekte/Bukh-Farymann/Bedienung/Abgase 2032 @ 45\mod_1188039785433_2.doc @ 570136 Exhaust gases WARNING! Danger of poisoning due to exhaust gases! There is a danger of poisoning by odourless carbon monoxide of the exhaust gases are inhaled. Therefore: –...
- Page 48 Diesel engine Series 15B / 18B Operation Pos: 7.12 /KN2006-Projekte/Bukh-Farymann/Bedienung/003 1.1.0 Persönliche Schutzausrüstung 43F (P02032) @ 31\mod_1172224750826_3.doc @ 358779 Wear the following protective equipment for all operation work: Personal protective equipment Protective clothing Safety footwear NOTE! Protective equipment which must be worn for certain work is specially pointed out in the warnings of this chapter.
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Page 49: Preparing For Start
Diesel engine Series 15B / 18B Operation Pos: 7.16 /KN2006-Projekte/Bukh-Farymann/Bedienung/1.1 Start vorbereiten 6415 @ 54\mod_1196692509502_2.doc @ 836522 7.2 Preparing for start Carry out the following checks in order to avoid damage to the Checks engine: Check engine oil level, refill with engine oil if necessary. Check fuel level, refill with diesel fuel if necessary. -
Page 50: Manual Starting
Diesel engine Series 15B / 18B Operation Setting cold start / warm start CAUTION! Engine damage due to cold start aids! The use of cold starting aid results in engine damage. Therefore: – Never use cold starting aids. The speed can be controlled using the speed adjustment lever. The following positions are possible: Stop –... - Page 51 Diesel engine Series 15B / 18B Operation If the engine is cold, put the speed adjustment lever (1) in the increased idle speed position (3). If the engine is warm, put the speed adjustment lever (1) into position (2) (depending on the application). Fig.
- Page 52 Diesel engine Series 15B / 18B Operation Excess fuel device NOTE! The excess fuel device (Fig. 33/1) must be pulled out for cold starting. All engines are equipped with an excess fuel device (1) to make starting them easier. A lever limits the injection pump control shaft's path. If the starting excess button (1) is pulled out when starting the lever allows a longer path for the control shaft.
- Page 53 Diesel engine Series 15B / 18B Operation Erect on the left in front of the engine and ensure a secure position. Fig. 33 Support the fuel tank with your left hand (3). CAUTION! Risk of injury due to rotating crank handle! There is a risk of injury when starting the engine by hand.
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Page 54: Starting With Electric Starter
Diesel engine Series 15B / 18B Operation NOTE! The automatic decompression operates for the manual starting of the engine. If the pin has moved to the operating position (fig. 29/3), the decompression is finished. The compression begins and the engine starts. Absolutely continue turning after the first compression until the crank handle is overtaken by the running engine and disengaged. - Page 55 Diesel engine Series 15B / 18B Operation CAUTION! Engine damage due to cold start aids! The use of cold starting aid results in engine damage. Therefore: – Never use cold starting aids. The engine in the version with a starter is started using a key switch (see e.g.
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Page 56: Operation
Change the engine oil and replace oil filter (see Chapter 8.6 Changing engine oil and oil filter). Arrange for the valve clearance to be checked by the nearest Greaves Farymann Diesel service partner (see Chapter 8.10 Adjusting valve clearance). 2008-09-08... -
Page 57: Switching Off
Diesel engine Series 15B / 18B Operation Normal operation Let the engine warm up for approx. 5 minutes after starting. Increase load slowly. Do not let the engine idle longer than 30 minutes and do not operate without load (longer idling of the engine can result in excessive carbonisation on the piston and cylinder barrel). -
Page 58: Engine Without Electric Starter
Diesel engine Series 15B / 18B Operation 7.6.1 Engine without electric starter Put the speed adjustment lever (1) in the STOP position and hold it there until the engine comes to a complete standstill after approx. 10 to 20 seconds. NOTE! Never turn off the engine with the automatic decompression at full load. -
Page 59: Decommissioning
Diesel engine Series 15B / 18B Operation Pos: 7.26 /KN2006-Projekte/Bukh-Farymann/Bedienung/1.1 Stillegen @ 45\mod_1188112796949_2.doc @ 570322 7.7 Decommissioning The following preservation protects the engine during Decommissioning and preservation decommissioning (e.g. winter break) for 3 months. Perform thorough external cleaning of the engine. Drain engine oil and fill engine with approx. -
Page 60: Maintenance
Diesel engine Series 15B / 18B Maintenance Pos: 8.1 /KN2006-SM/Wartung/001 1 Wartung_Titel @ 9\mod_1144434830143_2.doc @ 86797 8 Maintenance Pos: 8.2 /KN2006-SM/Wartung/002 1.1 Sicherheit_Titel @ 9\mod_1144434831619_2.doc @ 86811 8.1 Safety Pos: 8.3 /KN2006-Projekte/Bukh-Farymann/Wartung/Unsachgemäß ausgeführte Wartungsarbeiten 2032 @ 49\mod_1193144596698_2.doc @ 761339 Maintenance work not carried out WARNING! correctly Risk of injury due to incorrectly carried out... - Page 61 Other maintenance work must only be performed by specially trained qualified personnel or by specialist workshops (Greaves Farymann Diesel service partners). This particularly applies to work on the valve adjustment, diesel injection system and for the engine repair.
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Page 62: Maintenance Plan
Diesel engine Series 15B / 18B Maintenance 8.2 Maintenance plan The various tasks are listed in the maintenance plan. The maintenance intervals must be complied with as follows: daily before every start-up after 25 operating hours every 250 operating hours every 500 operating hours NOTE! The maintenance interval for 500 operating... - Page 63 Change the oil bath air cleaner's Valve adjustment Using Greaves Farymann Diesel service partner: Check valve clearance, adjust if necessary (cold engine) Threaded...
- Page 64 Diesel engine Series 15B / 18B Maintenance Components Work to be performed Daily After 25 Every 250 Every 500 Component before operating operating operating group every hours hours hours start-up Electric cables Check for damage, replace by a Greaves Farymann Diesel service partner if necessary Engine Outside cleaning with engine...
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Page 65: Cleaning The Intake Area
Diesel engine Series 15B / 18B Maintenance Maintenance for special conditions CAUTION! Reduced maintenance intervals in the case of special conditions! Additional maintenance is necessary in the case of special operating conditions in order to maintain the lifetime of the engine. Therefore: –... -
Page 66: Cleaning Cooling Air Area
Diesel engine Series 15B / 18B Maintenance Pos: 8.16 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 75473 Pos: 8.17 /KN2006-Projekte/Bukh-Farymann/Wartung/1.1 Kühlluftbereich reinigen 6415 @ 54\mod_1196763902566_2.doc @ 873800 8.4 Cleaning cooling air area CAUTION! Overheating due to soiling! Dirt can settle on the surfaces of the cooling fins on the cylinder and cylinder head. - Page 67 Cylinder head nuts must not be tightened! Therefore: – Do not tighten cylinder head nuts without authorisation. – Arrange for work on the cylinder head to be carried out by a Greaves Farymann Diesel service partner. Tightening torques Threaded connection relevant for safety Tightening torque Nm...
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Page 68: Changing Engine Oil
Diesel engine Series 15B / 18B Maintenance 8.6 Changing engine oil NOTE! Only change engine oil when the engine is at a standstill and at operating temperature. Always replace engine oil and oil filter together. 8.6.1 Version with oil drain plug Switch off the engine Slacken oil drain plug (1) (e.g. -
Page 69: Version With Oil Drain Valve
Diesel engine Series 15B / 18B Maintenance 8.6.2 Version with oil drain valve Switch off the engine Screw off the sealing cap (1) by hand. Fig. 44 Screw special oil drain hose (2) onto the oil drain valve (3). This opens the quick-release coupling. Collect old oil in a suitable container and dispose of in accordance with the environmental regulations. -
Page 70: Replacing Oil Filter
Diesel engine Series 15B / 18B Maintenance Release oil filler cap (3) e.g. with a jaw spanner SW 13 and screw off by hand. Fill with engine oil. 10. Only tighten the oil filler cap (3) by hand (risk of breakage). 11. -
Page 71: Replacing Fuel Filter
Diesel engine Series 15B / 18B Maintenance Clean the sealing surface on the oil filter case. Use new oil filter (7) and wet seal (6) with clean engine oil. Fig. 50 Tighten the oil filter (7) only by hand. Fill with engine oil. Start engine and check for leaks. - Page 72 Diesel engine Series 15B / 18B Maintenance Disconnect fuel line (3) using special fuel line disconnecting tool (4). Fig. 53 Pull fuel filter (6) off the fuel hose (5). Collect the fuel from the fuel line (5) and from the fuel filter (6) in a suitable container (9) and dispose of in accordance with the environmental regulations.
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Page 73: Replacing Air Filter
Diesel engine Series 15B / 18B Maintenance Tighten the nut (1) of the mounting (2) on the engine. Tightening torque: 10 Nm 10. Start engine and check the fuel system for leaks. Fig. 56 Pos: 8.26 /KN2006-SM/nL---------- Abschnittsende ---------- @ 8\mod_1141997892953_0.doc @ 75473 Pos: 8.27 /KN2006-Projekte/Bukh-Farymann/Wartung/1.1 Luftfilter wechseln 6415 @ 54\mod_1196772815644_2.doc @ 873926 8.9 Replacing air filter... - Page 74 Diesel engine Series 15B / 18B Maintenance Remove air filter element (4). Fig. 58 Remove air filter cover (5) with air filter pot (6) and centring ring (7). Fig. 59 Thoroughly clean intake area (fig. 60/8), air filter cover (fig. 59/5) and air filter pot (fig. 59/6) as well as centring ring (fig.
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Page 75: Oil Bath Air Cleaner (Standard Engine)
Diesel engine Series 15B / 18B Maintenance Install new air filter element (4). Fig. 61 Position air filter case (2) straight, in the process pay attention to correct seating, and close sealing clips (1). Fig. 62 8.9.2 Oil bath air cleaner (standard engine) NOTE! Check oil contamination and oil level several times a day in the case of a high occurrence of dust, if... - Page 76 Diesel engine Series 15B / 18B Maintenance Check filter material (3) depending on occurrence of dust. In the case of severe contamination dismantle filter and wash out in diesel fuel or replace complete oil bath air cleaner. NOTE! Before assembly of the filter let the diesel fuel drip off sufficiently or wipe off.
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Page 77: Adjusting Valve Clearance
Diesel engine Series 15B / 18B Maintenance 8.10 Adjusting valve clearance Safety WARNING! Risk of injury due to starting the engine! The engine can be accidentally started when adjusting the valve clearance and thereby cause severe injuries. Therefore: – Disconnect the high pressure line on the injection nozzle holder before starting work. -
Page 78: Engines With Visible Flywheel And O.t. Marking
Diesel engine Series 15B / 18B Maintenance 8.10.1 Engines with visible flywheel and O.T. marking Preparations Switch off engine and let it cool down to the ambient temperature. Unscrew the nuts (1) on the valve cover (2) and remove plastic seals, valve cover and valve cover gasket. Fig. - Page 79 Diesel engine Series 15B / 18B Maintenance Adjusting inlet valve - exhaust Insert crank handle (1) into the starting handle support valve bearing and slowly turn the crankshaft clockwise until the end of the compression stroke or Fig. 69 until the O.T. marking (2) on the flywheel corresponds to the crankcase marking (3).
- Page 80 Diesel engine Series 15B / 18B Maintenance If the clearance is too large or too small, undo the lock nut (6) and adjust the clearance with the adjusting screw (7). The feeler gauge must be able to be pulled through without noticeable resistance (drag).
- Page 81 Diesel engine Series 15B / 18B Maintenance 13. Install valve cover (2) using two plastic seals. 14. Tighten both nuts (1) of the valve cover (2). Tightening torque 8-12 Nm NOTE! Always replace the valve cover gasket and the two plastic seals under the nuts of the valve cover.
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Page 82: Engines With Covered Flywheel (Without Visible O.t. Marking)
Diesel engine Series 15B / 18B Maintenance 8.10.2 Engines with covered flywheel (without visible O.T. marking) Preparations Switch off engine and let it cool down to the ambient temperature. Unscrew the nuts (1) on the valve cover (2) and remove plastic seals, valve cover and valve cover gasket. - Page 83 Diesel engine Series 15B / 18B Maintenance Adjusting exhaust valve Insert crank handle (1) into the starting handle support bearing and slowly turn the crankshaft clockwise until the inlet valve's spring is pushed down completely (inlet valve is now fully open). Fig.
- Page 84 Diesel engine Series 15B / 18B Maintenance Adjusting intake valve 10. Insert crank handle (1) into the starting handle support bearing and slowly turn the crankshaft clockwise until the exhaust valve's spring is pushed down completely (exhaust valve is now fully open). Fig.
- Page 85 Diesel engine Series 15B / 18B Maintenance 15. Tighten the high pressure line (3) on the injection nozzle holder. Tightening torque 25 Nm 16. Replace valve cover gasket. Fig. 18 17. Install valve cover (2) using two plastic seals in the process. 18.
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Page 86: Faults
In the case of faults which cannot be rectified using the following information, contact the nearest Greaves Farymann Diesel service partner or the manufacturer. Pos: 9.2 /KN2006-SM/Störungen/002 1.1 Sicherheit_Titel @ 9\mod_1144439648502_2.doc @ 86965 9.1 Safety... - Page 87 Diesel engine Series 15B / 18B Faults Pos: 9.7 /KN2006-Projekte/Bukh-Farymann/Störungen/Unsachgemäße Störungsbeseitigung 6415 @ 56\mod_1199459212823_2.doc @ 891229 Improper fault clearance WARNING! Risk of injury due to improper fault clearance! Improper fault clearance can result in severe personal injuries or material damage. Therefore: –...
- Page 88 Determine the cause of the fault. Inform the responsible person at the usage location about the fault. Arrange for rectification by a Greaves Farymann Diesel service partner or yourself depending on the type of the fault. NOTE! The fault table listed below gives information about who is authorised for rectification of the fault.
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Page 89: Troubleshooting Chart
Skilled noise (chattering) arrange for engine to be checked employee can be heard by a Greaves Farymann Diesel service partner (petrol in the tank results in engine damage) Air intake tract blocked Check intake area of the air filter Operator... - Page 90 Diesel engine Series 15B / 18B Faults Error Possible cause Troubleshooting Clearance by Compression too Sticking piston rings Check piston rings, replace if Skilled necessary and check piston ring employee grooves Piston and cylinder worn Overhaul engine Skilled (change piston and cylinder) employee Engine can only Starting load too high...
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Page 91: Engine Starts, However Runs Irregularly Or Stops
Diesel engine Series 15B / 18B Faults 9.2.2 Engine starts, however runs irregularly or stops Error Possible cause Troubleshooting Clearance Bad fuel supply Fuel filter blocked Replace fuel filter Operator Fuel line interrupted Check fuel line Operator Leaky fuel line Check fuel line, tighten Operator connection... -
Page 92: Bad Engine Performance
Diesel engine Series 15B / 18B Faults 9.2.3 Bad engine performance Error Possible cause Troubleshooting Clearance Operating conditions Engine overloaded Reduce load; troubleshooting at Operator machine Performance reduction due to Improve operating conditions Operator increased intake temperature Bad fuel supply Fuel filter blocked Replace fuel filter Operator... -
Page 93: Operating Behaviour Not Faultless
Diesel engine Series 15B / 18B Faults 9.2.4 Operating behaviour not faultless Error Possible cause Troubleshooting Clearance by Overheating Engine overloaded Reduce load Operator Cooling fins dirty Clean cooling fins Operator Cooling air inlet blocked Check air inlet, clean if Operator necessary Cooling air supply blocked... - Page 94 Diesel engine Series 15B / 18B Faults Error Possible cause Troubleshooting Clearance by Strong speed Speed governor jammed or Check speed governor, replace if Skilled fluctuations defective necessary employee Fuel filter blocked Replace fuel filter Operator Adjusting lever jammed or Check adjusting lever, replace if Skilled defective...
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Page 95: Startup After Eliminating Fault
Diesel engine Series 15B / 18B Faults Error Possible cause Troubleshooting Clearance by Oil pressure Oil level too low Correct oil level Operator warning lamp lights Oil pressure switch defective Replace oil pressure switch Skilled (if present) employee Oil pressure too low Pressure relief valve defective Check pressure relief valve, Skilled... -
Page 96: Replacement Parts List
TYPE, e.g. 0001 (see type plate) Spare parts orders without this information cannot be processed. Spare parts can be ordered from the nearest Greaves Farymann Diesel service partner. Fig. 74 Pos: 10.4 /KN2006-Projekte/Bukh-Farymann/Ersatzteile/Verschleißteile für Wartungsarbeiten 6415 @ 54\mod_1196859666153_2.doc @ 874630... - Page 97 Diesel engine Series 15B / 18B Replacement Parts List Wearing parts for maintenance work Order Description Quantity number 541.052.2 Air filter element (dry type air cleaner) 555.129.1 Sealing clip 514.093.2 Wing nut 541.059.2 Air filter cover 541.058.2 Air filter pot 541.057.2 Guide-blade disc rim 541.056.2...
- Page 98 Diesel engine Series 15B / 18B Replacement Parts List Special tools Order number Description 748.115.6 Fuel line disconnecting tool 748.173.2 Oil filter wrench (dismantling the oil filter) Special tools can be ordered from the nearest Greaves Farymann Diesel service partner. Pos: 11.1 /KN2006-Projekte/Bukh-Farymann/Servicenachweise/1.
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Page 99: Service History
Diesel engine Series 15B / 18B Service history 11 Service history Pos: 11.2 /KN2006-Projekte/Bukh-Farymann/Servicenachweise/1.1 Verkaufsnachweis 6600 @ 65\mod_1207235002402_2.doc @ 1131050 11.1 Proof of purchase Using the type plate, copy the following information on to the proof of purchase and arrange confirmation. There is a type plate on the engine with the following information: Model Type number... -
Page 100: Handover And Servicing History
Arrange maintenance work during the warranty period and afterwards to be carried out by one of our authorised Greaves Farymann Diesel sales and service partners. Comply with the maintenance intervals and have the following evidence of maintenance confirmed by the specialist workshop. - Page 101 Diesel engine Series 15B / 18B Service history after 2000 operating hours / after 2250 operating hours / after 2500 operating hours / 48 months 54 months 60 months Dealer stamp: Dealer stamp: Dealer stamp: Hours ......Hours ......Hours ......Date ......
- Page 102 Diesel engine Series 15B / 18B Service history after 4250 operating hours / after 4500 operating hours / after 4750 operating hours / 102 months 108 months 114 months Dealer stamp: Dealer stamp: Dealer stamp: Hours ......Hours ......Hours ......Date ......
- Page 103 Date ......Date ......Date ......NOTE! Further service histories can be ordered from the nearest Greaves Farymann Diesel sales or service partner. Refer to our website for a list of our sales partners. ===== Ende der Stückliste ===== 2008-09-08...
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Page 104: Index
Diesel engine Series 15B / 18B Index 12 Index Faults ..............86 Accident ............. 18 Fire ..............18 Adjusting valve clearance ........77 First aid .............. 18 Applications............20 Fuel Appropriate use..........13 filling ............... 43 Attachment points ..........35 Fuel filter replacing ............ - Page 105 Diesel engine Series 15B / 18B Index Safety goggles ............14 Service ..............9 Packing ............33, 34 Service history ............99 Parts Spare parts ............96 rotating ............46 Ordering ............96 Personal protective equipment......14 Standard configuration........21 Personnel............12 Starting with electric starter ........54 commissioning ..........36 Storage ............33, 35 Faults ..............86 Surfaces, hot..........17, 47 installation ............36...
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Page 106: Notes
Diesel engine Series 15B / 18B Notes Notes 2008-09-08... - Page 107 Diesel engine Series 15B / 18B Notes Notes 2008-09-08...
- Page 108 Diesel engine Series 15B / 18B Notes Notes 2008-09-08...
- Page 109 Art. 903.01.40 06/08...
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