Waldorf BP8080G Installation And Operation Manual

Gas bratt pan

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I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l
Gas Bratt Pan
BP8080G
BPL8080G
B P 8 0 8 0 G E
B P L 8 0 8 0 G E
BP8120G
BPL8120G
B P 8 1 2 0 G E
B P L 8 1 2 0 G E
Date Purchased
Serial Number
Dealer
Service Provider
BPB8080G
BPLB8080G
B P B 8 0 8 0 G E
B P L B 8 0 8 0 G E
BPB8120G
BPLB8120G
B P B 8 1 2 0 G E
B P L B 8 1 2 0 G E
For use in GB & IE
228688-17

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Summary of Contents for Waldorf BP8080G

  • Page 1 I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l Gas Bratt Pan BP8080G BPL8080G BPB8080G BPLB8080G B P 8 0 8 0 G E...
  • Page 2 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315...
  • Page 3: Table Of Contents

    Lighting Pilot Burner Lighting Main Burner Setting the Temperature Operating Water Supply Valve Tilting the Pan - BP8080G / BP8120G Tilting the Pan - BP8080GE / BP8120GE Turning Off the Bratt Pan (G & GE Models) Cleaning and Maintenance ..............18...
  • Page 4: Introduction

    Introduction We are confident that you will be delighted with your WALDORF BRATT PAN, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.
  • Page 5: Specifications

    LB - Low Back and Bold Front. General BP8080G / GE (80 ltr) Gas Bratt Pan. A commercial heavy duty, gas fired Bratt Pan fitted with an 80 ltr capacity pan, of full stainless steel pan construction, with a single 6 bar chrome plated steel gas burner and electric piezo ignition giving even heat distribution.
  • Page 6: Gas Supply Requirements

    ” BSP Male - All Other Markets: Natural Gas LP Gas (Propane) Butane BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE Input Rating (N.H.G.C.) 72 MJ/hr 90 MJ/hr 72 MJ/hr...
  • Page 7: Gas Connection

    Electrical Supply Requirements Electrical supply connection point is located at rear of appliance, approximately 74mm from left hand side, 574mm from rear of appliance and 290mm from floor. BP8080G / BP8120G - 220-240V a.c, 50 / 60Hz, 0.1kW, 1P+N+E. BP8080GE /BP8120GE - 220-240V a.c, 50 / 60Hz, 0.35kW, 1P+N+E.
  • Page 8: Dimensions

    Dimensions Dimensions BP(L)8080G...
  • Page 9 Dimensions Dimensions BP(L)8080GE Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 10 Dimensions Dimensions BP(L)8120G...
  • Page 11 Dimensions Dimensions BP(L)8120GE Electrical Connection Point. Gas Connection Point. Water Connection Point.
  • Page 12: Installation

    Installation shall comply with local gas, electrical and health and safety requirements. Waldorf Bratt Pans are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
  • Page 13: Clearances

    Installation Clearances The following minimum installation clearances are to be adhered to: Combustible Surface Non Combustible Surface Left / Right hand side 50mm Rear 50mm NOTE: Only non-combustible materials can be used in close proximity to this appliance. Assembly NOTE: ...
  • Page 14: Electrical Connection

    Installation Regulator connections are " BSP female. Connection to appliance is " BSP male. (Refer to 'Specifications' section for gas supply location dimensions). NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that unit is level and at correct height.
  • Page 15: Commissioning

    Installation Commissioning Before leaving the new installation; Check the following functions in accordance with operating instructions specified in ‘Operation’ section of this manual.  Ensure all water pipework has been thoroughly flushed through prior to using appliance.  Light the Pilot Burners. ...
  • Page 16: Operation

    / operator. Waldorf bratt pans have been designed to provide simplicity of operation and 100% safety protection. Improper operation is almost impossible, however bad operation practices can reduce life of the bratt pan and produce a poor quality product.
  • Page 17: Description Of Controls

    Operation Description of Controls Manual Tilt Handwheel (G Models only) BP8080G and BP8120G Models. Water Flow Control Valve (G & GE Models) OFF Position Graduated Flow Gas Control Knobs (G & GE Models) Pilot Burner Graduations from 1 to 10 for heat control.
  • Page 18: Lighting Pilot Burner

    Water flow can be controlled by adjusting water control knob position. NOTE: A ¼ turn anti-clockwise is FULLY open. Tilting the Pan BP8080G / BP8120G NOTE: Bratt pan lid must be raised before lifting pan to avoid damage to appliance.
  • Page 19: Turning Off The Bratt Pan (G & Ge Models)

    Operation Turning ‘OFF’ the Bratt Pan (All Models) To turn bratt pan to ‘PILOT’ burner position, set gas control knob to ‘PILOT’ position. Main burner will now turn ‘OFF’ and pilot burner will remain lit. To turn bratt pan ‘OFF’ completely, rotate gas control knob to ‘OFF’ position by depressing and turning gas control knob clockwise.
  • Page 20: Cleaning And Maintenance

    Cleaning and Maintenance General Caution Always turn ‘Off’ the electrical and gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. Clean the bratt pan regularly. A clean bratt pan looks better, will last longer and will perform better. A dirty bratt pan will hinder the transfer of heat from the cooking surface to the food.
  • Page 21: Weekly Cleaning

    Cleaning and Maintenance Weekly Cleaning NOTE:  If bratt pan usage is very high, we recommend that weekly cleaning procedure is carried out on a more frequent basis.  Ensure that protective gloves are worn during cleaning process.  DO NOT use harsh abrasive detergents, strong solvents, sharp scrapers or caustic detergents as they will damage surface of bratt pan.
  • Page 22: Fault Finding

    Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
  • Page 23 Fault Finding Fault Possible Cause Remedy Over-temperature thermostat cuts Over-temperature thermostat If main burners cut out and faulty. power indicator light also drops below 320ºC, replace over- temperature thermostat. Control thermostat not Check continuity through maintaining set temperature. thermostat leads, on a.
  • Page 24: Wiring Schematic

    Wiring Schematic BP8080G / BP8120G (Manual Tilt Models)
  • Page 25 Wiring Schematic BP8080GE / BP8120GE (Electric Tilt Models)
  • Page 26: Gas Conversion And Specifications

    ‘Gas Specification’ table at rear of this section. Refit the following:- Pilot Burner  Pilot supply tube to pilot burner.  Lower bratt pan, (BP8080G & BP8120G models only). Pilot Supply Tube  Refit large front right hand cover panel.
  • Page 27 Gas Conversion and Specifications Gas Regulator NOTE: Gas regulator supplied NOTE, Pin rotated for Natural Gas convertible between Natural Gas and LP Gas, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. NOTE, Pin rotated for LPG Gas Type Labels On completion of gas conversion, replace gas type labels located at:- - Rear of unit, above gas connection.
  • Page 28: Gas Specifications

    Gas Conversion and Specifications Gas Specifications - Australia: Natural Gas LP Gas (Propane) BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE Main Burner Injector Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm Pilot Burner Injector 0.35 0.20...
  • Page 29 Gas Conversion and Specifications - All Other Markets: Natural Gas Butane BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE BP8080G / GE BP8120G / GE Main Burner Ø 4.30mm Ø 5.20mm Ø 2.50mm Ø 2.80mm Ø 2.40mm Ø...
  • Page 30: Replacement Parts List

    Microswitch (Water Valve). 020062 Water Control Valve. 227915 Water Valve Handle. 020851 Water Solenoid Valve. 227848 Lid Handle (BP8080G / GE Models Only). 227849 Lid Handle (BP8120G / GE Models Only). 228716 Lid Hinge Spring Kit. 227521 Tensioner Barrel. 228820 Gas Control Knob.
  • Page 31 Replacement Parts List Gas Conversion Kits Gas Type to Convert to Models Nat. Gas Butane Nat. Gas (UK) Propane (UK) BP8080G / GE 232041 232040 232042 232041 232040 BP8120G / GE 232045 232044 232046 232045 232044 Accessories 228798 Plinth Kit 900mm.

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