Aussie Bonza Deluxe Series Use Manual
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Aussie Bonza Deluxe Series Use Manual

Lp gas/ charcoal grill
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Aussie
LP Gas/
Charcoal Grill
Bonza Deluxe Series
For Customer Service, call 1-800-251-7558
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY LOSS.
•FOR HOUSEHOLD OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES-ESPECIALLY WHERE NOTED IN THIS MANUAL!
WEAR PROTECTIVE GLOVES IF NECESSARY
•PORCELAIN COATING CAN CHIP DURING ASSEMBLY. WEAR SAFETY GLASSES WHILE
ASSEMBLING GRILL.
•THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR FUTURE USE.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your
gas supplier or your fire department.
TM
by
1. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Bonza Series
© Meco Corporation® 2001
FOR YOUR SAFETY

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April 25, 2025

Replacing Igniter on Aussie Bonza Deluxe grill

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Summary of Contents for Aussie Bonza Deluxe Series

  • Page 1 Aussie LP Gas/ Charcoal Grill Bonza Deluxe Series For Customer Service, call 1-800-251-7558 •READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS BODILY INJURY AND/OR PROPERTY LOSS. •FOR HOUSEHOLD OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.

  • Page 2: Table Of Contents

    In addition, the combustion products of such fuels, including Liquefied Petroleum (LP), contain chemicals known to the state of ©MECO CORPORATION® C) Operating the LP Gas Grill...24 Preparation ing...25 Cooking with LP Gas only...25 Cooking with LP Gas with Charcoal or Wood Chunks for flavor...26...
  • Page 3 WARNING! If your grill catches on fire: • If the fire is in the grill portion and you can safely reach the control knobs, then turn them off by turning knobs clockwise. If you cannot safely reach control knobs, call the fire department. •...
  • Page 4 MECO CORPORATION STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER.

  • Page 5: Parts Lists And Assembly Instructions

    PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Aussie Grill models. Use only the steps that pertain to your model. Remove all the parts from the carton and lay them on a smooth, clean surface.

  • Page 6: Part Description

    PART/ DESCRIPTION Front Fixed Leg - Wood Rear Fixed Leg - Metal Tubing Front Fixed Leg - Metal Tubing Leg Brace Bottom Shelf Axle Deluxe Axle Caster Bracket Caster Caster Locknut Bolt 1/4” x 2” Wheel Spring Wheel Wheel Assy (includes Item 22 &...
  • Page 7 PART/ DESCRIPTION Bolt, 1/4” x 1/2” Bottom Body Panel Spacer Bolt, 6mm x 110mm Wing Nut Grill Body Privacy Panel Burner Cotter Pin Screw #8 x 1/2” Grease Tray Cooking Grid Screw #10 x 3/8” Bolt, 6mm x 90mm Hood Handle *Note: Call Customer Service at 1-800-251-7558 for correct part # and color for your Model.
  • Page 8 PART/ DESCRIPTION Handle Spacer Locknut Heat Indicator Lockwasher 10-24 Hex Nut LP Cylinder Hose and Regulator Warming Rack Control Knob Grill Cover Adjusting Knob *Note: Call Customer Service at 1-800-251-7558 for correct part # and color for your Model. PART# QTY.

  • Page 9: Step 1 - Wheel Leg/Side Table Assembly

    STEP 1- WHEEL LEG/ SIDE TABLE ASSEMBLY •Note: There are two side table designs used depending on the model: Left and Right Teardrop Side Tables (Item 1 & 2), or Deluxe Side Tables (Item 3). •Lay Left Side Table (depending on your model you have either 2 or 4) upside down on flat surface as shown. Locate the two Wheel Legs which are the shorter legs with a large axle hole at one end.

  • Page 10: Step 2- Fixed Leg/Side Table Assembly

    STEP 2- FIXED LEG/SIDE TABLE ASSEMBLY •In the same way, attach the Front and Rear Fixed Legs to the remaining Side Table using 1/4” x 1” Bolts (1/4” x 1 3/8” for Metal Legs.) •On models with wooden legs, be sure to position Fixed Legs with the four large recessed holes facing away from Side Table (Fig.

  • Page 11: Step 3 - Leg Brace Assembly

    TOOLS: STEP 3- LEG BRACE ASSEMBLY •Attach Leg Braces onto each Side Table assembly using 1/4” x 1” Bolts. Do not tighten bolts completely. AXLE HOLES...

  • Page 12: Step 4-Bottom Shelf/Leg & Caster Assembly

    STEP 4-BOTTOM SHELF/LEG & CASTER ASSEMBLY •Place Leg/Side Table assemblies opposite each other as shown with the velcro patches on same side. •Place Bottom Shelf inside of Wheel Leg assembly and align large axle holes. Insert Axle through axle holes in both sides of legs and shelf. The Axle will support this end of Bottom Shelf while securing Fixed Leg assembly.

  • Page 13: Step 5 - Wheel/Lp Cylinder Bracket Assembly

    STEP 5-WHEEL/CYLINDER BRACKET ASSEMBLY •Slide Axle out. With the notched side of Cylinder Bracket down, secure the Cylinder Bracket to wheel end of Bottom Shelf using 1/4” x 1/2” Bolts and tighten. •Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place.

  • Page 14: Step 6 - Grill Body/Cart Assembly

    STEP 6-GRILL BODY/CART ASSEMBLY- BONZA & BONZA DELUXE MODELS Note: Assembly of Grill Body will require two people. (ITEM 30) 6mm WING NUT 8pcs (ITEM 28) SPACER 8 pcs CAUTION: Some parts inside of Grill Body may have sharp edges or corners. Remove Bottom Body Panel from underneath of Grill Body.
  • Page 15 STEP 6-(CONTINUED) GRILL BODY/CART ASSEMBLY- BONZA MODELS •Lay Grill Body on its back side with control panel up. Place Grill Body between legs and Side Tables with Hose and Regulator on Wheel Leg end. Do not lay Grill Body on, or step on Hose and Regulator.

  • Page 16: Step 7 - Attach Decorative Privacy Panel To Cart

    STEP 7-ATTACH DECORATIVE PRIVACY PANEL TO CART - (ALL MODELS) (ITEM 32) DECORATIVE PRIVACY PANEL VELCRO PATCHES STEP 8-INSTALL BURNER •Remove plastic covering from Burner and remove Cotter Pin from Burner Peg. CAUTION: Some parts inside of Grill Body may have sharp edges or corners.
  • Page 17 . •Fit venturi end of Burner through hole in the inside firewall (behind control panel) and onto Gas Control Valve Nozzle (Fig. E & Fig. F). Be careful not to bend or force gas collector plates. Holes in Front firewall. Gas Nozzle Control Valve FIG.

  • Page 18: Step 9 - Install Bottom Body Panel/Grease Tray

    STEP 9-INSTALL BOTTOM BODY PANEL/GREASE TRAY- (ALL MODELS) •In upright position and drain hole toward the rear, slide Bottom Body Panel into guides (See Arrows) at bottom of Grill Body. Insert two #8 x 1/2” screws through the holes in guides and Bottom Body Panel;...

  • Page 19: Step 11 - Attach Handle & Heat Indicator

    STEP 11-ATTACH HANDLE AND HEAT INDICATOR TO HOOD - BONZA MODELS (ITEM 39 ACTUAL SIZE) 6mm x 90mm BOLT 2 pcs (ITEM 41) HANDLE SPACER 2 pcs (ITEM 44) LOCKWASHER 2 pcs •Insert two 6mm x 90mm Bolts through recessed holes of Hood Handle, through Handle Spacers, into front of hood and secure with 6mm Locknuts.

  • Page 20: Step 12 - Attach Lp Cylinder To Grill

    STEP 12-ATTACH LP CYLINDER TO GRILL - (ALL MODELS) •Obtain a filled LP Cylinder at your local LP gas supplier or exchange center. •Set bottom ring of LP Cylinder into Cylinder Bracket through round hole in Bottom Shelf (Fig. H). Turn Adjusting Knob clockwise to secure LP Cylinder inside Cylinder Bracket(Fig. H). •Turn all control knobs and LP Cylinder valve to the “Off”...

  • Page 21: Step 13 - Leak Testing

    STEP 13-LEAK TESTING (TO BE PERFORMED IN A WELL-VENTILATED AREA.) · Perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot.

  • Page 22: Operating And Maintaining Your Lp Gas Grill

    OPERATING AND MAINTAINING YOUR GAS GRILL GAS, CYLINDER, HOSE AND REGULATOR INFORMATION This LP gas grill was designed to use propane gas. Propane cylinders will supply gas all year round, even on cold winter days. LP HOSE AND REGULATOR ASSEMBLY ·...

  • Page 23: B) Before Using Your Grill

    · Never connect or disconnect LP gas cylinder or fittings while grill is in use or is hot. · When the LP gas cylinder is connected, the grill must be kept outside in a well-ventilated space. Turn off all of the grill control knobs and the LP cylinder valve when grill is not in use.

  • Page 24: Leaktesting

    LeakTesting · Always perform a leak test before each use. · Leak test must be performed in a well ventilated area. · Never perform a leak test on a grill while in use or hot. · If you detect a gas leak that cannot be corrected by using the leak test procedures below, do not use the LP gas grill.

  • Page 25: Ing

    Preparation Before Cooking · Wash the porcelain coated Cooking Grids (37) with a mixture of hot water and baking soda. · Empty the foil pan and grease tray after each cooking session so excessive grease does not accumulate. Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in Lighting the Grill Using the Integra-...

  • Page 26: Cooking With Lp Gas With Charcoal Or Wood Chunks For Flavor

    COOKING MODE: LP GAS WITH WOOD CHUNKS FOR FLAVOR How to light your LP Gas grill when planning to cook using primarily LP Gas and supplementing with wood chunks for flavor. 1 . Soak desired quantity of wood chunks in water for a minimum of 30 minutes.

  • Page 27: Manual Lighting Of The Grill

    Manual Lighting of the Grill · Open Hood before lighting the grill to prevent an explosion from gas build-up. · Always inspect the gas hose and regulator sembly before each use. If the hose is cut, dam- aged, or showing signs of excessive abrasion or wear, do not use the LP gas grill.

  • Page 28: Check Your Flame

    Check Your Flame Your burners have been preset by the manufacturer for optimal flame performance. A blue flame, possibly with a small yellow tip, is the result of the optimal air and LP gas mixture. (See diagram below) The flame should be checked before the initial cooking ses- sion and periodically throughout the grilling season, espe- cially after storing the grill over a long period of time.

  • Page 29: Porcelain Coated Cooking Surfaces

    CARE AND MAINTENANCE (Continued) Regularly clean your LP gas grill between uses and espe- cially after extended periods of storage. Ensure the grill and its components are cool before cleaning. In order to extend the life and maintain the condition of your grill, we strongly recommend that the unit be covered when stored outside for any length of time, especially during the winter months.

  • Page 30: Flavor Activators

    Flavor Activators™ It is not necessary to remove and wash the Flavor Activators in order to keep them clean. Burning off the residue after each cooking should be sufficient. Heavy grease deposits can be cleaned with a baking soda and water solution. Bottom Panel/ Grease Tray ·...

  • Page 31: Caring For The Wood Cart

    Bottom Panel Drip Pan...

  • Page 32: Troubleshooting

    Possible Cause Problem Burners will not light Burners not assembled cor- rectly using the igniter Not pausing long enough before clicking the control panel knob No spark LP gas cylinder is empty Coupling nut is not fully con- nected to regulator Excess flow valve tripped in regulator Obstructions in burners...
  • Page 33 Problem Possible Cause High or gusting winds Flames blow out Gas in LP cylinder is low Excess flow valve tripped Flare up Grease build up Excessive fat in meat Grease trapped around burn- Persistent grease fire er system Some dealers have older fill Unable to fill LP tank nozzles with worn threads.

  • Page 34: Important Notice - Lp Cylinder With Opd

    IMPORTANT NOTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfilling Prevention Device). This is a secondary device to prevent the overfilling of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58.

  • Page 35: Limited Warranty

    All other parts are warranted for a period of one (1) year from the date of purchase. Meco Corporation DOES NOT warrant in any way the propane cylinder (see label on cylinder for cylin- der manufacturer’s warranty.) The LP cylinder manufacturer is responsible for the materials, workman- ship and performance of the cylinder.

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