1. Manuals
  2. Brands
  3. Aussie Manuals
  4. Grill
  5. pmn
  6. Assembly and use manual

Aussie pmn Assembly And Use Manual

Lp gas grill
Hide thumbs
Table of Contents

Advertisement

Quick Links

Aussie
Bushman™ LP Gas Grill
Assembly and Use Manual for:
Bushman™, Deluxe, & Elite Models
Bushman™
For Customer Service, call
1-800-251-7558
www.aussiegrill.com
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
TM
Bushman™ D D eluxe
•READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY LOSS.
•FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.
•SOME PARTS MAY CONTAIN SHARP EDGES - ESPECIALLY WHERE NOTED IN THIS
MANUAL! WEAR PROTECTIVE GLOVES IF NECESSARY.
•THESE INSTRUCTIONS MUST BE KEPT WITH THE CONSUMER AND RETAINED FOR
FUTURE USE.
•PORCELAIN COATING CAN CHIP DURING ASSEMBLY. WEAR SAFETY GLASSES WHILE
ASSEMBLING GRILL.
©Aussie™ Grill Company 2001
This owners manual is intended for the following models:
Bushman™, Bushman™ Deluxe, & Bushman™ Elite
1. Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
Bushman™ E E lite
FOR YOUR SAFETY

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the pmn and is the answer not in the manual?

Questions and answers

Related Manuals for Aussie pmn

Summary of Contents for Aussie pmn

  • Page 1 4. If odor continues, immediately call your gas supplier or your fire department. Bushman™ D D eluxe ©Aussie™ Grill Company 2001 This owners manual is intended for the following models: Bushman™, Bushman™ Deluxe, & Bushman™ Elite 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Table Of Contents

    Grill should be setup away from high traffic areas and combustible materials. 5. Locate your LP gas grill at least 10 feet away from your house or any building. Do not use the grill in a garage, breezeway, carport, porch, or in any enclosed area.
  • Page 3 13. Combustible materials should never be within 36 in. of the back or sides of your LP gas grill. WARNING! Always Store Lp Cylinders upright and where temperatures do not exceed 125 degrees Fahrenheit.
  • Page 4 AUSSIE GRILL COMPANY STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS. IF WE INADVERTENTLY OMITTED ANY PARTS NEEDED FOR ASSEMBLY, OR YOU NEED TROUBLESHOOTING INFORMATION, PLEASE CONTACT US USING OUR TOLL FREE NUMBER.

  • Page 5: Parts Diagram, Lists, And Assembly Instructions

    Parts Diagram - Some small parts may not be depicted 55/ 56 8, 9, 30, 31, 33, 34, 35 42 43 44 45 46 47 48 49 50 10/ 11...

  • Page 6: Part Description

    ASSEMBLY INSTRUCTIONS for BUSHMAN, DELUXE, & ELITE MODELS PREPARATION FOR ASSEMBLY: Removing parts from carton and some assembly will require two people. Before starting assembly, read the instructions and your manual. This manual covers several Bushman Grill models. Use only the steps that pertain to your model. Remove all the parts from the carton and lay them on a smooth, clean surface.
  • Page 7 PART/ DESCRIPTION Legs, Wheel - Tubular Bolt, M6 x 50 Bolt, M6 x 45 Wheel Axle Nut, M8 Wheel Cover Rear Support Brace Bolt, M6 x 35 Drip Cup Holder Bowl Burner Screw ST4.8 x 10 Heat Shield Igniter Part# BUSHMAN 03.6211.00 03.6212.00...
  • Page 8 PART/ DESCRIPTION Bowl Bolt spacer Washer, 6M Control Panel Hose & Regulator Bowl Hinge Hinge Pad Hood Hood Hinge Hinge Pin Cotter Pin Hood Handle Bolt, M5 x 10 Drip Cup Side Table, Bushman Side Table, Deluxe/ Elite 41 Privacy Panel BUSHMAN PART# 03.6226.00...
  • Page 9 PART/ DESCRIPTION Side Table, Burner Spacer, Side Table Side Burner Pan Side Burner Side Burner Igniter Side Burner Igniter Clip Side Burner Cover Side Burner Hinge Pin Side Burner Hinge Pin Clip Flavor Activator™ Flavor Activator™ Mounting Stud Grid, Side Burner Warming Rack Cooking Grid, Chrome Cooking Grid, Porcelain...

  • Page 10: Step 1 - Cylinder Support/ Retain Clip Assembly

    IMPORTANT: BEFORE ASSEMBLY OF YOUR LP GAS GRILL YOU MUST HAVE AN LP GAS CYLINDER EQUIPPED WITH AN OPD (OVERFILL PREVENTION DEVICE) AND HAVE IT FILLED AT AN AUTHORIZED LP GAS DEALER. THE CYLINDER WILL BE USED TO PERFORM LEAK TESTING DURING ASSEMBLY.

  • Page 11: Wheel Legs

    STEP 2- Attach Legs to Bottom Shelf (ITEM 3 OR 4) (ITEM 10, 11) LEGS, FIXED WHEEL LEGS •Attach Legs to Bottom Shelf as shown using M6 x 50mm Bolts (M6 x 45mm for Bushman.) Note that the Wheel Legs (that have axle holes at the bottom) attach on the same side of the Bottom Shelf as the Cylinder Support.

  • Page 12: Wheel Cover

    STEP 3 - Attach Wheels to Cart Tools: 2 pliers (ITEM 15) AXLE (ITEM 17) (ITEM 14) (ITEM 16) WHEEL COVER WHEEL NUT, M8 2 pcs 2 pcs 2 pcs •Screw 8M Nut onto the Axle. Place Wheel on Axle. Note: position Wheel with recessed center toward Nut.

  • Page 13: Step 4 - Attach Rear Support Bar

    STEP 4 - Attach Rear Support Bar (ITEM 18) REAR SUPPORT BRACE •Attach Rear Support Bar on backside of grill legs as shown using four M6 x 35mm Bolts and four 6M Nuts. Tighten All Bolts. STEP 5 - Attach Drip Cup Holder (ITEM 20) DRIP CUP HOLDER •Attach Drip Cup Holder : From inside grill Bowl, feed end of Cup Holder through center hole (as...

  • Page 14: Step 6 - Attach Burner

    STEP 6 - Attach Burner TOOLS: (ITEM 22) BURNER (ITEM 23) SCREW ST4.8 X 10 2 pcs •Attach Burner : Insert Burner manifold tubes down through holes in bottom of grill Bowl toward front of grill. (Photo 1) •From underside of Bowl, insert screws into holes of Burner and tighten (Photo 2) Photo 1 Photo 2...

  • Page 15: Step 7 - Attach Heat Shield

    STEP 7 - Attach Heat Shield •Thread Drip Cup Holder through center hole of Heat Shield and secure Heat Shield to bottom of grill bowl as shown, using 2 screws. Caution : Some parts may have sharp edges or corners. Extend Heat Shield toward left side (tank side) of Bowl (ITEM 23)

  • Page 16: Step 8 - Mount Igniter/ Flavor Activator Stud

    STEP 8 - Mount Igniter/ Flavor Activator Mounting Stud to Grill Bowl (ITEM 25) IGNITER Tightening Nut - Comes on threaded post of Igniter and •Mount Igniter to Grill Bowl : With Tightening Nut removed, Insert Igniter threaded section down through Igniter hole ( located in center and next to and in front of Burner) of grill Bowl from inside until Igniter is resting on bottom of Bowl.

  • Page 17: Step 9 - Mount Grill Bowl On Legs

    STEP 9 - Mount Grill bowl to Legs (ITEM 13) BOLT, M6 X 45 4 pcs •Carefully position grill Bowl over holes in tops of Legs with the Burner manifold tubes facing forward opposite the Rear Support Bar at the back of cart. (The Cylinder Support Bracket should be on the left side.) •Insert a M6 x 45mm Bolt through a 6mm Washer.

  • Page 18: Step 10- Leak Test/ Attach Control Panel

    Step 10 - Leak Test and Attach Control Panel •Before attaching control panel a leak test must be performed on the Control Valves, Burner manifold, and Regulator/ Hose connections. Supplies Needed for a Leak Test Clean paint brush, water, and dishwashing liquid. How to perform a leak test WARNING! Never use an open flame to test for gas leaks.

  • Page 19: Step 11- Attach Igniter Wire

    Continued: STEP 10 - Attach Control Panel (ITEM 28) CONTROL PANEL BUSHMAN™ ELITE •Attach Control Panel : Insert gas outlet tubes on back of Control Panel into Burner manifold tubes. (See Photo 1 below) Secure Control Panel to Cart by inserting bolts through holes on outside tops of front legs.

  • Page 20: Step 12- Attach Hood/ Bowl Hinges

    STEP - 12 Mounting Hood/ Bowl Hinges TOOLS: (ITEM 32) HOOD (ITEM 30) BOWL HINGE (ITEM 8) 2 pcs BOLT, M6 X 15 8 pcs (ITEM 31) (ITEM 33) (ITEM 9) HINGE PAD HOOD HINGE NUT 6M 8 pcs 2 pcs 8 pcs •Insert M6 x 15mm Bolt through Hood Hinge and Hinge Pad and into hole in back side of Grill Hood as shown.

  • Page 21: Step 13- Mounting Hood

    STEP 13 - Mounting Hood •Align Hood Hinge tabs with Bottom Hinge tabs and insert Hinge Pins from outside. Secure each Hinge Pin with Cotter Pin as shown. •Close Hood and check assembly to make sure that the hood and bowl fit properly together. Adjust hood by loosening the Hinge Bolts and retightening.

  • Page 22: Step 14- Attach Hood Handle

    STEP 14 - Attach Hood Handle TOOLS: (ITEM 37) (ITEM 36) BOLT, M5 X 10 HOOD HANDLE 2 pcs 1 pc •Insert M5 x 10mm bolt through front of Hood into Hood Handle. Repeat for other side of handle. NOTE: DO NOT Overtighten mounting screws. You could crack the porcelain grill coating.

  • Page 23: Step 16- Attach Side Tables

    STEP 16 - Attach Side Tables (ITEM 39) SIDE TABLE, BUSHMAN SIDE TABLE BUSHMAN DELUXE or LEFT SIDE ELITE SIDE TABLE BURNER BUSHMAN ELITE (RIGHT SIDE ONLY AND DOES NOTE BEFORE ATTACHING SIDE TABLES: If you have an Bushman Elite grill with a Side Burner, you will attach the left Side Table as shown in this Step then skip to Step 17 for installation of the Side Burner on the right...

  • Page 24: Step 17- Right Side Burner Assembly

    STEP 17 - Elite Right Side Burner (BUSHMAN ELITE MODELS ONLY) SIDE TABLE GRID •With Left Side Table installed in Step 16, begin installation of the Right Side Burner Table. If you do not have a Side Burner Table skip to Step 18. •Insert Side Table Burner Tube onto Side Burner Nozzle as shown below.

  • Page 25: Step 18- Attach Flavor Activator

    Step 18 - Attach Flavor Activator™ •Using the holes on each side of the Flavor Activator™, place onto the two Flavor Activator™ mount- ing studs so that it lays above the burner. Flavor Activator™ STEP 19 - ATTACH PRIVACY PANEL (ITEM 41) PRIVACY PANEL •Attach Privacy Panel to the velcro...

  • Page 26: Step 20-Insert Warming Rack

    Step 20 - Insert Warming Rack •Position Warming Rack as shown. Insert legs 1 and 2 in holes on right side of grill Bowl and Hood respectively. While holding leg 3, insert leg 4 into hole on hood. Carefully position leg 3 into hole in grill Bowl and allow it to spring outward into position.

  • Page 27: Step 22- Attach Lp Cylinder

    Step 22 - Attach LP Cylinder •Swing the Cylinder Retainer Clip to outside of the Bottom Shelf. Place the LP Cylinder in circular recessed area on Bottom Shelf. Position Cylinder Retainer Clip over round shoulder of the LP Cylinder until it meets the cylinder carrying handle. •Take the protective cap off the cylinder valve.

  • Page 28: Operating And Maintaining Your Lp Gas Grill

    2) Do not attempt to correct the problem yourself. 3) Call the local fire department. · The LP gas cylinder, for use with the Aussie LP gas grills, must meet the following requirements: 1) 12” diameter x 18” tall, 20 lb maximum capacity...

  • Page 29: B) Before Using Your Grill

    · Do not use an LP gas grill indoors, on recreational vehicles, or on a boat. · This LP gas grill is for outdoor use only and should be placed on firm, level surface. The grill should be setup in an open area with good ventilation, away from high traffic areas and combustible materials.

  • Page 30: Leak Testing

    Allow grill to cool before handling parts or cleaning. · Do not move an LP gas grill when in use or hot. · Never touch hot surfaces. Use heat resistant gloves, long-handled tongs, or cooking mitts at all times since the grill will become very hot.

  • Page 31: Preparation Before Cooking

    If the hose is cut, damaged, or shows signs of excessive abrasion or wear, do not use the LP gas grill. Contact the manufacturer, as the hose and regulator assembly must be replaced with an assembly specified by the manufacturer prior to further use of the LP gas grill.

  • Page 32: Lighting The Side Burner

    •Open Side Burner Lid before lighting to prevent an explosion from gas build-up and to prevent burning the paint. How to light your LP Gas Grill Side Burner (See diagram below for illustrations) 1) Open Side Burner Lid 2) Important: Make sure Side Burner Control Knob is turned “off”...

  • Page 33: Manual Lighting Of The Grill

    If the hose is cut, damaged, or showing signs of excessive abrasion or wear, do not use the LP gas grill. Contact the manufacturer, as the hose must be replaced with an assembly specified by the manufacturer prior to further use of the LP gas grill.

  • Page 34: Check Your Flame

    Allow the grill to cool before handling parts or cleaning. · Do not move an LP gas grill when in use or hot. · Never touch hot surfaces. Use heat resistant gloves, long-handled tongs, or cooking mitts at all times since grill will become very hot.

  • Page 35: Porcelain Coated Cooking Surfaces

    5) Use a pipe cleaner to clear obstructions from the Burner holes and inlet hole. Verify that there are no insects or Burner Maintenance · Check the LP gas grill for gas leaks and Burner obstructions before each use. · Always turn off the LP gas cylinder at the LP cylinder valve when not in use.

  • Page 36: Flavor Activator

    Failure to remove grease may result in grease dripping onto the cart and/or a grease fire in the cup. · Never light the LP gas grill without the grease cup in place. · Before each use, remove all grease from your Grease Cup.

  • Page 37: Troubleshooting

    Turn control knobs to “off” position and turn LP gas cylinder handle clockwise until it stops. Wait five minutes. Relight LP gas grill. If flame remains to be low, turn off gas at cylinder and grill. Disconnect the regulator from the LP gas cylinder.
  • Page 38 Turn control knobs to “off” position and turn LP gas cylinder handle clockwise until it stops. Wait five minutes. Relight LP gas grill. If flame remains to be low, turn off gas at cylinder and grill. Disconnect the regulator from the LP gas cylinder.

  • Page 39: Important Notice - Lp Cylinder With Opd

    IMPORTANT N N OTICE The gas grill is setup to operate with a LP Gas Cylinder equipped with an OPD (Overfill Prevention Device). This is a secondary device to prevent the overfill of your LP Gas cylinder. The proper methods for the filling of your LP Gas cylinder are by weight or volume, as described in NFPA 58.

  • Page 40: Limited Warranty

    Burner and Cooking Grid are warranted for a period of one (1) year from the date of purchase. All other parts are warranted for a period of one (1) year from the date of purchase. Aussie Grill Company DOES NOT warrant in any way the propane cylinder (see label on cylinder for cylinder manu- facturer’s warranty.) The LP cylinder manufacturer is responsible for the materials, workmanship and...

This manual is also suitable for:

BushmanBushman deluxeBushman elite

Table of Contents

Save PDF