Checking The Long Clutch Push Rod; Assembling The Main Axle And Drive Axel - Yamaha RAPTOR YFM125RA Service Manual

2. Measure:
• Drive axle runout
(with a centering device and dial gauge
"1")
Out of specification → Replace the drive
axle.
Drive axle runout limit
0.03 mm (0.0012 in)
3. Check:
• Transmission gears
Blue discoloration/pitting/wear →
Replace the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges →
Replace the defective gear(s).
4. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmis-
sion axle assemblies.
5. Check:
• Transmission gear movement
Rough movement → Replace the defec-
tive part(s).
EAS27S1023

CHECKING THE LONG CLUTCH PUSH ROD

1. Check:
• Long clutch push rod
Cracks/damage/wear → Replace the
long clutch push rod.
2. Measure:
• Long clutch push rod bending limit
Out of specification → Replace the long
clutch push rod.
Push rod bending limit
0.5 mm (0.02 in)
EAS29020
ASSEMBLING THE MAIN AXLE AND DRIVE
AXEL
1. Install:
• Washer "1"
• Circlip "2"
New
TIP
• Be sure the circlip sharp-edged corner "a" is
positioned opposite side to the washer and
gear.
• Be sure the circlip ends "b" are positioned at
axle spline groove "c".
2. Install:
• 5th pinion gear "1"
TIP
Press the 5th pinion gear into the main axle
"2", as shown in the illustration.
Main axle assembly width "a"
83.25–83.45 mm (3.278–3.285
in)
5-70
TRANSMISSION