EAS25420
CHECKING THE SHIFT SHAFT
1. Check:
• Shift shaft "1"
• Shift lever "2"
Bends/damage/wear → Replace.
• Shift lever spring "3"
• Shift shaft spring stopper
Damage/wear → Replace.
EAS25430
CHECKING THE STOPPER LEVER
1. Check:
• Stopper lever "1"
Bends/damage → Replace.
Roller turns roughly → Replace the stop-
per lever.
• Stopper lever spring
Damage/wear → Replace.
EAS2PA1504
CHECKING THE SHIFT DRUM SEGMENT
1. Check:
• Shift drum segment
Damage/wear → Replace the shift drum
segment.
EAS25451
INSTALLING THE SHIFT SHAFT
1. Install:
• Stopper lever "1"
• Stopper lever spring "2"
TIP
• Hook the ends of the stopper lever spring
onto the stopper lever and the crankcase
boss "3".
• Install the stopper lever spring as shown in
the illustration.
• Mesh the stopper lever with the shift drum
segment assembly.
Stopper lever bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
2. Install:
• Shift shaft spring stopper "1"
(to the right crankcase)
Shift shaft spring stopper press
fit height "a"
15.2–15.8 mm (0.60–0.62 in)
3. Install:
• Shift shaft spring
• Circlip
New
• Shift shaft "1"
5-46
SHIFT SHAFT