Yamaha RAPTOR YFM125RA Service Manual page 201

2011
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Universal clutch holder
90890-04086
YM-91042
5. Bend the lock washer tab "a" along a flat
side of the nut.
6. Tighten:
• Primary drive gear nut "1"
Primary drive gear nut
70 Nm (7.0 m·kgf, 51 ft·lbf)
TIP
Place an aluminum plate "a" between the teeth
of the primary drive gear "2" and primary
driven gear "3".
7. Lubricate:
• Friction plates
(with the recommended lubricant)
Recommended lubricant
Engine oil
8. Install:
• Friction plates
• Clutch plates
TIP
First, install a friction plate and then alternate
between a clutch plate and a friction plate.
9. Install:
• Pressure plate "1"
• Clutch springs "2"
• Clutch spring bolts "3"
Clutch spring bolt
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
TIP
Tighten the clutch spring bolts in stages and in
a crisscross pattern.
10. Adjust:
• Clutch mechanism free play
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Check that projection "a" on the clutch push
lever "1" aligns with concave "b" on the
crankcase by pushing the clutch push lever
manually in direction "c" until it stops.
b. If projection "a" is not aligned with concave
"b", align them as follows:
• Loosen the locknut "2".
• With the clutch push lever fully pushed in
direction "c", turn the short clutch push
rod "3" in or out until projection "a" aligns
with concave "b".
• Hold the short clutch push rod to prevent
it from moving and then tighten the lock-
nut to specification.
5-38
CLUTCH

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