Checking The Shift Shaft; Checking The Stopper Lever; Checking The Shift Guide And Shift Lever; Checking The Shift Drum Segment - Yamaha YFZ450S 2003 Service Manual

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SHIFT SHAFT
EBS01018

CHECKING THE SHIFT SHAFT

1. Check:
• shift shaft 1
Bends/damage/wear → Replace.
• shift shaft spring 2
Damage/wear → Replace.
EBS01019

CHECKING THE STOPPER LEVER

1. Check:
• stopper lever 1
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
• stopper spring 2
Damage/wear → Replace.
EBS00359
CHECKING THE SHIFT GUIDE AND SHIFT
LEVER
1. Check:
• shift guide 1
• pawl holder 2
• pawls 3
• pawl pins 4
• springs 5
Wear/cracks/damage → Replace.

CHECKING THE SHIFT DRUM SEGMENT

1. Check:
• shift drum segment
Damage/wear → Replace.

INSTALLING THE SHIFT LEVER

1. Install:
• shift drum segment 1
• shift drum segment bolt
NOTE:
Align the notch a on the shift drum segment
with the pin b on the shift drum.
ENG
30 Nm (3.0 m · kg, 22 ft · lb)