Exmark Lazer Z XP Operator's Manual
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Exmark Lazer Z XP Operator's Manual

Exmark Lazer Z XP Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
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  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 www.mymowerparts.com...
  • Page 2 Public Resource Code. To acquire a spark arrester for your unit, see your Engine Service Dealer. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS 1. SAFETY PAGE Safety Alert Symbol ................1 Training....................1 Preparation ..................1-3 Operation .....................4-5 Maintenance & Storage ...............6-7 Safety Signs ..................7-10 2. SPECIFICATIONS Model Numbers ..................10 Engine ....................10 Fuel System..................

  • Page 6: Safety Alert Symbol

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark mower as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Read the instructions carefully. Familiarize yourself with the controls and the proper use of the equipment.
  • Page 7 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects which may damage the equipment or cause personal injury to the operator or bystanders.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static charge can ignite gasoline vapors. A fire or explosion from gasoline can burn you, others, and cause property damage.

  • Page 9: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

  • Page 10: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU! 1.4.6 Stop the blades when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed.

  • Page 11: Maintenance & Storage

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engine manual. 1.5.2 Disconnect the battery cable from the negative battery post when the unit will be allowed to sit for more than 30 days without use.

  • Page 12: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.6.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.6.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 13 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 31 HP Daihatsu Gas Units Only PART NO. 103-1971 LOCATION: LH Side of Console PART NO. 103-2076 LOCATION: Top of Radiator Trim Plate, LH & RH Sides PART NO. 1-643401 27 HP Daihatsu Diesel Units Only LOCATION: On Tilt Switch PART NO.
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 1-403005 LOCATION: Left and Right Corners of Mower Deck PART NO. 1-633345 PART NO. 1-633706 LOCATION: RH Side of Cutting LOCATION: LH Side of Cutting Height Adjustment Plate Height Adjustment Plate PART NO.

  • Page 15: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 PART NO. 1-643222 LOCATION: Left of Center on Mower PART NO. 1-523552 Deck, Under Floor Pan LOCATION: Top of Hydraulic Reservoir PART NO. 103-0223 LOCATION: LH Side on Top of Radiator 27 HP Daihatsu Diesel Units Only PART NO.

  • Page 16: Fuel System

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.3 FUEL SYSTEM 2.3.1 Capacity: 11.0 gal. (2 L.) 2.3.2 Type of Fuel: 27 HP Daihatsu Diesel: Diesel fuel, 40 cetane or higher Note: Do not use kerosene or gasoline instead of diesel fuel.

  • Page 17: Seat

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.6.2 PTO Engagement Switch: Engages electric clutch (to drive belts) which engage mower blades. 2.6.3 Parking Brake Lever: Engages parking brake. 2.6.4 Deck Height Adjustment Lever: Sets cutting height to desired position.

  • Page 18: Dimensions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2.10.7 Deck Depth: 5.5” (14.0 cm) 2.10.8 Cutting Height Adjustment: an extra-long cushioned lever is used to adjust the cutting height from 1 1/2” (3.8 cm) to 5” (10.2 cm.) in 1/4”(6.4 mm) increments for.
  • Page 19 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.2.1 Tilt seat up to gain access to the battery. DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gases WHAT CAN HAPPEN ♦ Battery gases can explode causing serious injury.

  • Page 20: Install Drive Wheels

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.3 INSTALL DRIVE WHEELS 3.3.1 Mount drive wheels with the valve stem to the outside of the unit. Secure using four (4) 1/2-20 wheel nuts (installed on studs in hubs) for each wheel. Torque to 95 ft-lbs (128 N M).

  • Page 21: Position Discharge Chute

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 If the ends of the levers hit against each other while in the drive position (levers rotated in as far as possible), make adjustments by moving the levers outwards to the neutral lock position and carefully bend them outward. Move them back to the drive position and check for clearance, repeat if necessary.

  • Page 22: Operation Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: The baffle has two levels. The upper level represents the “HOT” level and the lower level represents the “COLD” level. The oil level varies with the temperature of the oil. The “HOT” level shows the level of oil when it is a 225°F (107°C).
  • Page 23 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Machine can spin very rapidly by positioning one lever too much ahead of the other. WHAT CAN HAPPEN ♦ Operator may lose control of the machine, which may cause damage to the machine or injury.
  • Page 24 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.1.10 Fuel Shut-Off Valve: Located left of center on front of console. The fuel shut-off valve is used to shut off the fuel when the machine will not be used for a few days, during transport to and from the job site, and when parked inside a building.

  • Page 25: Pre-Start

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 a) When the engine is not running and the ignition switch is turned to the ON position, the buzzer emits intermittent beeps. The intermittent beeps remind the user that the switch is ON and the hourmeter is running. A switch left ON could also drain the battery.
  • Page 26 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.3.2 Starting Engine: Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not necessary for the operator to be in the seat to start the engine.) For 31 HP Daihatsu Gas Units: On a warm engine, place the throttle midway between the “SLOW”...

  • Page 27: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction. Also, contact with blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or death.
  • Page 28 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway.

  • Page 29: Maintenance & Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 DO NOT attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp. Both maneuvers can cause the unit to tip backward.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 View coolant level in overflow bottle on the left side of the engine. Coolant level should be at the indicator line on the overflow bottle. If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line.
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Voltage Percent Maximum Charging Interval Reading Charge Charger Settings 12.6 or greater 100% 16 volts/7 amps No Charging Required 12.4 – 12.6 75 – 100% 16 volts/7 amps 30 Minutes 12.2 – 12.4 50 –...
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose or weakened blade bolt could allow a blade rotating at a high speed to come out from under the deck, causing serious injury or property damage.
  • Page 33 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must stop after1/2 second has elapsed. Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must stop after 1/2 second has elapsed.
  • Page 34 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Clean around oil filter and unscrew filter to remove. Before reinstalling a new filter, apply a thin coating of fresh clean oil on the surface of the gasket. Turn filter clockwise until rubber seal contacts the filter adapter, then tighten filter an additional 1 full turn.
  • Page 35 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 27 HP DAIHATSU DIESEL 31 HP DAIHATSU GAS FIGURE 6 COOLANT PLUG LOCATION a) Re-install all drain plugs and hoses and tighten drain cock. b) Fill radiator with a 50/50 mix of water and Dex-Cool © coolant, allowing some room (approximately 1/2”...
  • Page 36 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use only Mobil 1 15W-50 synthetic motor oil. Replace hydraulic reservoir cap and tighten until snug.
  • Page 37 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 No. 6 (Fan Pump Belt Idler Arm) Access through hole in bumper plate No. 7 (Pump Drive Belt Idler Arm) Located Under Seat No. 4, 6,7, 9 (Idler Pivots) Monthly disassemble belt and spring and grease under a “No Load”...
  • Page 38 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Lubricate bronze bushings on flange bearings securing the motion control arm shafts with a light oil or a spray type lubricant. 5.1.20 Check spark plugs (31 HP Daihatsu Gas units only): Service Interval: Yearly.
  • Page 39 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.24 Change hydraulic system filter: Service Interval: After First 250 hrs. Then yearly thereafter NOTE: Use only Exmark Part No. P/N 103-2146. Stop engine, wait for all moving parts to stop, and remove key.

  • Page 40: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Hydro pump tensioner retaining bolt. Fuel tank bulkhead fitting threads. Adhesives such as “Loctite RC/609 or RC/680” or “Fel-Pro Pro-Lock Retaining I or Retaining II” are used on the following: Fuel tank studs, where studs are inserted into tank.
  • Page 41 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Maximum Deck Flotation, place rollers one hole position lower. Rollers should maintain 1/4 in. (6.4 mm) minimum clearance to ground. Do Not adjust rollers to support the deck. Be sure bolt is tightened properly or loss of anti-scalp roller may result.
  • Page 42 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Front of Unit FIGURE 9 SWIVEL ADJUSTMENT SPRING COMPRESSION ADJUSTMENT Raise deck lift lever to the 5” cutting height position See Figure 7. Adjust spring compression until proper distance is obtained between the two large washers (See Figure 9).
  • Page 43 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.2.6 Mule Drive Belt Guides Adjustment. Adjust as follows: Stop engine, wait for all moving parts to stop, and remove key. Check the gap between the guide bearing surface and the outer surface of the belts.
  • Page 44 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 When properly tensioned, the alternator belt will deflect 3/8”-1/2” (9-13 mm) while applying 22 pounds of force to the belt midway between fan and alternator. 5.2.9 Belt Guide Adjustment. Stop engine, wait for all moving parts to stop, and remove key.
  • Page 45 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 13 BRAKE ADJUSTMENT 5.2.10 Adjust Throttle Lever Tension. Stop engine, wait for all moving parts to stop, and remove key. Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console (See Figure 14).
  • Page 46 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 15 REVERSE INDICATOR ADJUSTMENT 5.2.13 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. WHAT CAN HAPPEN ♦...

  • Page 47: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: The nuts to the front of the unit on RH rod has left-hand threads. FIGURE 16 MOTION CONTROL ADJUSTMENT Start engine. Brake must be engaged and motion control levers out to start engine.

  • Page 48: Waste Disposal

    Return the switch to your Exmark dealer if it is faulty and is being replaced or if the unit containing the switch is no longer operating and is being scrapped. If the switch is damaged or broken open use extreme caution in handling.

  • Page 49: Battery Disposal

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 6.4 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poisonous and can cause severe burns WHAT CAN HAPPEN ♦ Swallowing electrolyte can be fatal or if it touches skin can cause severe burns.
  • Page 50 NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark service dealer. IMPORTANT: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.
  • Page 51 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 7.4 ENGINE WARNING SYSTEMS 7.4.1 Water in Fuel Light (27 HP Daihatsu Diesel Only): Located on the console to the right of the hour meter. An illuminated water in fuel light signals water in the diesel fuel.

  • Page 52: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 8. ELECTRICAL DIAGRAM – 27 HP DAIHATSU DIESEL UNITS - 47 - www.mymowerparts.com...

  • Page 53: Electrical Diagrams

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 ELECTRICAL DIAGRAM – 31 HP DAIHATSU GAS UNITS - 48 - www.mymowerparts.com...

  • Page 54: Hydraulic Diagram

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 9. HYDRAULIC DIAGRAM - 49 - www.mymowerparts.com...

  • Page 55: Warranty

    Exmark; (vi) repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to, in the determination of Exmark or Exmark Warranty Company, adversely affect the operation, performance or durability of the equipment or that has altered, modified or affected the turf equipment so as to change the intended use of the product;...
  • Page 56 Exmark service dealer; (iv) rental of like or similar replacement equipment during the period of any warranty, repair or replacement work;...
  • Page 57 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES - 52 - www.mymowerparts.com...
  • Page 58 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By - 53 - www.mymowerparts.com...
  • Page 59 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 - 54 - www.mymowerparts.com...

  • Page 60: Grass Catcher

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ® ® LAZER Z LAZER Z ® ® LAZER Z TURF RANGER ® ® TURF TRACER TURF TRACER ® ® METRO METRO VIKING HYDRO GRASS CATCHER ™...

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