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GS3003-60000
Terex GS3003-60000 Manuals
Manuals and User Guides for Terex GS3003-60000. We have
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Terex GS3003-60000 manual available for free PDF download: Service Manual
Terex GS3003-60000 Service Manual (198 pages)
Brand:
Terex
| Category:
Lifting Systems
| Size: 2.45 MB
Table of Contents
Table of Contents
7
Introduction
2
Serial Number Information
2
Serial Number Legend
3
Safety Rules
5
Table of Contents
7
Electrical Schematics
11
E Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Manifold Component Specifications
16
Hydraulic Hose and Fitting Torque Specifications
17
Observe and Obey
21
Pre-Delivery Preparation Report
22
Maintenance Inspection Report
25
Checklist a Procedures
26
Inspect the Manuals and Decals
26
Perform Pre-Operation Inspection
27
Perform Function Tests
27
Perform 30 Day Service
28
Grease the Steer Yokes
28
Checklist B Procedures
29
Inspect the Batteries
29
Electrocution/Burn Hazard
29
Inspect the Electrical Wiring
31
Inspect the Tires and Wheels (Including Castle Nut Torque)
32
Test the Emergency Stop
32
Test the Key Switch
33
Test the Automotive-Style Horn (if Equipped)
33
Test the Drive Brakes
34
Test the Drive Speed - Stowed Position
37
Test the Drive Speed - Raised Position
38
Inspect the Hydraulic Cap Venting System
39
Perform Hydraulic Oil Analysis
39
Check the Module Tray Latch Components
40
Inspect the Voltage Inverter (if Equipped)
41
Test the down Limit Switch and the Pothole Limit Switches
42
Test the up Limit Switch (if Equipped)
45
C Checklist C Procedures
45
Test the Platform Overload System (if Equipped)
46
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
48
Checklist D Procedures
49
Check the Scissor Arm Wear Pads
49
Replace the Hydraulic Tank Return Filter
51
Checklist E Procedure
52
Test or Replace the Hydraulic Oil
52
Or Spray
52
Circuit Boards
57
Controller Adjustments
58
Software Configuration (before Serial Numbers GS3005-75000, GS3205-75000 and GS4605-75000)
63
Software Configuration (after Serial Numbers GS3005-74999, GS3205-74999 and GS4605-74999)
66
Platform Components
70
Platform
70
Platform Extension
71
Scissor Components
72
Scissor Assembly, GS-1530 and GS-1532
73
Scissor Assembly, GS-1930 and GS-1932
79
Scissor Assembly, GS-2032 and GS-2046
87
Scissor Assembly, GS-2632 and GS-2646
93
Scissor Assembly, GS-3246
101
Lift Cylinder
108
Ground Controls
113
Manual Platform Lowering Cable
113
Control Relays
114
Level Sensor
115
Hydraulic Pump
118
Function Pump
118
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
120
Function Manifold Components - GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246
122
Check Valve Manifold Components
124
GS-1530, GS-1532, GS-1930 and GS-1932
124
(After Serial Number GS3004-66986)
124
Valve Adjustments - Function Manifold
125
Valve Coils
129
Hydraulic Tank
131
Steer Axle Components
132
Yoke and Drive Motor
132
Steer Cylinder
133
Steer Bellcrank
134
Non-Steer Axle Components
135
Drive Brake
135
Brake Release Hand Pump Components
136
Platform Overload Components
137
Platform Overload
137
Fault Codes
141
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
141
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
141
Repair any Machine Damage or Malfunction before Operating the Machine
141
Before Troubleshooting
141
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
141
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
141
Bodily Injury Hazard. Spraying
141
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
141
Connections very Slowly to Allow
141
Identify Symptoms
142
And Test
142
Problem Still Exists
142
About this Section
142
General Repair Process
142
Return to
142
Malfunction Discovered
142
Fault Code Chart
143
Schematics
145
Electrical Component and Wire Color Legends
146
Section 6 • Schematics
146
ECM Pin-Out Legend
147
Wiring Diagram Platform Control Box
149
Limit Switch Legend
150
Electrical Symbols Legend
151
(From Serial Number GS3003-60000 to GS3005-74999)
152
(From Serial Number GS3005-75000 to 75999)
156
(From Serial Number GS3204-60000 to GS3205-74999) GS-2046/2646/3246 (from Serial Number GS4604-60000 to GS4605-74999)
160
Dgs-2032/2632
160
GS-2032/2632 (from Serial Number GS3205-75000 to 75406) GS-2046/2646/3246 (from Serial Number GS4605-75000 to 75437)
164
(From Serial Number GS3003-60000 to GS3005-74999)
168
(From Serial Number GS3005-75000 to 75999)
172
(From Serial Number GS3204-60000 to GS3205-74999) GS-2046/2646/3246 (from Serial Number GS4604-60000 to GS4605-74999)
176
Dgs-2032/2632
176
GS-2032/2632 (from Serial Number GS3205-75000 to 75406) GS-2046/2646/3246 (from Serial Number GS4605-75000 to 75437)
180
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3003-60000 to GS3004-65104)
184
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3004-65105 to 66986)
186
Hydraulic Schematic GS-1530/1532/1930/1932 (from Serial Number GS3004-66987 to GS3005-75999)
188
(From Serial Number GS3204-60000 to GS3205-75406)
190
A Hydraulic Schematic - GS-2032/2632
190
(From Serial Number GS4604-60000 to GS4604-60878)
192
B Hydraulic Schematic - GS-2046/2646/3246
192
(From Serial Number GS4604-60879 to GS4605-75437)
194
A Hydraulic Schematic - GS-2046/2646/3246
194
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