Sign In
Upload
Manuals
Brands
Saturn Manuals
Furnace
230
Saturn 230 Manuals
Manuals and User Guides for Saturn 230. We have
1
Saturn 230 manual available for free PDF download: Operator's Manual
Saturn 230 Operator's Manual (114 pages)
Multi-Oil furnace Saturn 125-burner
Brand:
Saturn
| Category:
Furnace
| Size: 3.09 MB
Table of Contents
Warranty Information
3
Table of Contents
5
Section 1: Introduction
9
Guide to this Manual
9
For Your Safety
10
Guidelines for Furnace Usage
12
Guidelines for Used Oil Tanks
13
Safety Labels
14
Section 2: Unpacking
19
Removing the Shipping Crate
19
Unpacking and Inspecting All Components
19
Furnace Component List
19
Warranty Registration
20
Section 3: Furnace Assembly
21
Understanding Assembly
21
Required Tools and Materials
21
Overview of Furnace Assembly
22
Installing the Observation Port
23
Installing the Air Outlet Louvers
23
Installing the Combustion Sleeve
25
Installing the Burner
26
Checking the Burner Nozzle and Electrodes
26
Mounting the Burner on the Hinge Bracket
27
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing
28
Installing the Connector Block on the Furnace Door
28
Installing the Oil Line Tubing
28
Installing the Air Line Tubing
29
Locking the Burner into Firing Position
29
Section 4: Furnace Installation
31
Understanding Installation
31
Selecting a Location
33
Guidelines for Selecting a Location
33
Clearances for Installation
33
Mounting the Furnace
34
Ceiling Mounting
34
Raised Platform Mounting
35
Floor Mounting
35
Oil Tank Installation Specifications
37
Installing the Tank Vent and Emergency Vent
38
Installing the Metering Pump
39
Preparing for Installation
39
Standard Mounting: Vertical Positioning
39
Alternate Mounting: Horizontal Positioning
41
SECTION 4: FURNACE INSTALLATION (Continued)
42
Wiring the Furnace and Pump
42
Wiring to the Furnace
42
Wiring to the Metering Pump
42
Installing the Suction Oil Line Components
43
Installing the Pressure Relief Oil Line Back to the Tank
46
Installing the Pressure Oil Line Components
47
Installing the Compressed Air Line
47
Installing the Stack
48
Installing the Interior Stack
51
Installing the Barometric Damper
51
Installing the Stack Safety Switch for Canadian Installations
52
Resetting the Stack Safety Switch
53
Understanding the Function of the Stack Safety Switch
53
Installing the Stack Penetration
54
Installing the Exterior Stack
54
Installing the Stack Cap
54
Installing the Optional Draft Inducer
54
Installing the Wall Thermostat
56
Replacing the Wall Thermostat Batteries
56
Inspecting the Furnace Installation
56
Section 5: Metering Pump Priming
57
Understanding Metering Pump Priming
57
Required Tools and Materials
57
Priming the Metering Pump
58
Vacuum Testing the Oil Pump
60
Section 6: Starting and Adjusting the Burner
63
Understanding Burner Startup and Adjustment
63
Preparing the Burner for Startup
63
Starting the Burner
64
Checking the Operation of the Fan Motor
66
Section 7: Resetting the Oil Primary Control
67
Understanding the Oil Primary Control
67
Using the Reset Button
67
The Blower/Fan Switch
68
The High Temp Limit Switches
68
Section 8: Adjusting the Draft over Fire
71
Understanding the Importance of Draft
71
Checking for Correct Draft over Fire
71
Adjusting the Barometric Damper
72
Solving Draft over Fire Problems
72
Understanding the Effect of Exhaust Fans on Draft
73
Checking Draft over Fire to Determine Severity of Backdraft
73
Installing a Make-Up Air Louver
75
Section 9: Maintenance
77
Understanding Maintenance
77
Periodic Burner Inspection
77
Cleaning the Canister Filter
78
Servicing the Metering Pump
79
Cleaning the Check Valve / Screen
79
Cleaning the Tank
80
Cleaning Ash from the Furnace
81
Annual Burner Tune-Up
83
End of Season Maintenance
83
Cleaning and Maintaining the Optional Draft Inducer
83
Section 10: Troubleshooting
85
Troubleshooting Tables
85
Appendix A
93
Detailed Furnace Specifications
93
Burner Technical Specifications
94
Burner Components
96
Removing the Nozzle for Cleaning
101
Metering Pump Components
106
Appendix B
109
Wiring Diagrams
109
APPENDIX B Wiring Diagrams
109
Ladder Schematic
111
Metering Pump Wiring Schematic
112
Appendix C
113
Furnace Service Record
113
Advertisement
Advertisement
Related Products
Saturn 2005 Vue
Saturn 2007 Sky
Saturn 2005 L-Series
Saturn 20DS3-SS/BK
Saturn 20HSI500-SS/BK
Saturn 2008 AURA Green Line Hybrid
Saturn NHC 25E/30E/41E
Saturn NHC 25EH/30EH/41EH
Saturn 2008 VUE Green Line Hybrid
Saturn 2008 Sky
Saturn Categories
Automobile
Scales
Kettle
Kitchen Appliances
Blender
More Saturn Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL