Table Of Contents - Saturn 125 Operator's Manual

SECTION 1: INTRODUCTION .................................................................................... 1-1
Guide to this Manual ........................................................................................................ 1-1
For Your Safety... ............................................................................................................. 1-2
Guidelines for Furnace Usage ................................................................................... 1-4
Guidelines for Used Oil Tanks .................................................................................. 1-5
Safety Labels ............................................................................................................. 1-6
SECTION 2: UNPACKING ......................................................................................... 2-1
Removing the Shipping Crate .............................................................................................. 2-1
Unpacking and Inspecting All Components ......................................................................... 2-1
Furnace Component List ............................................................................................. 2-1
Warranty Registration ......................................................................................................... 2-2
SECTION 3: FURNACE ASSEMBLY ......................................................................... 3-1
Understanding Assembly ................................................................................................. 3-1
Required Tools and Materials ...................................................................................... 3-1
Overview of Furnace Assembly .......................................................................................... 3-2
Installing the Observation Port ............................................................................................ 3-3
Installing the Air Outlet Louvers .......................................................................................... 3-3
Installing the Combustion Sleeve ......................................................................................... 3-5
Installing the Burner ............................................................................................................ 3-6
Checking the Burner Nozzle and Electrodes ................................................................. 3-6
Mounting the Burner on the Hinge Bracket ................................................................... 3-7
Installing the Connector Block, Oil Line Tubing, and Air Line Tubing ................................... 3-8
Installing the Connector Block on the Furnace Door ..................................................... 3-8
Installing the Oil Line Tubing ........................................................................................ 3-8
Installing the Air Line Tubing ........................................................................................ 3-9
Locking the Burner into Firing Position ......................................................................... 3-9
SECTION 4: FURNACE INSTALLATION .................................................................. 4-1
Understanding Installation ................................................................................................... 4-1
Typical Installation Illustration ...................................................................................... 4-2
Selecting a Location ........................................................................................................... 4-3
Guidelines for Selecting a Location ............................................................................... 4-3
Clearances for Installation ............................................................................................ 4-3
Mounting the Furnace ......................................................................................................... 4-4
Ceiling Mounting ......................................................................................................... 4-4
Raised Platform Mounting ............................................................................................ 4-5
Floor Mounting ........................................................................................................... 4-5
Oil Tank Installation Specifications ...................................................................................... 4-7
Installing the Tank Vent and Emergency Vent ............................................................... 4-8
Installing the Metering Pump ............................................................................................... 4-9
Preparing for Installation .............................................................................................. 4-9
Standard Mounting: Vertical Positioning ...................................................................... 4-9
Alternate Mounting: Horizontal Positioning ................................................................ 4-11

TABLE OF CONTENTS