Installing The Connector Block, Oil Line Tubing, And Air Line Tubing; Installing The Connector Block On The Furnace Door; Installing The Oil Line Tubing - Saturn 125 Operator's Manual

Installing the Connector Block, Oil Line Tubing, and Air Line Tubing

ATTENTION: DO NOT use teflon tape on any fittings. Teflon tape residues will plug vital burner
components and void your warranty.

Installing the Connector Block on the Furnace Door

1. Refer to Figure 3F.
2. Use the two (2) bolts to install the aluminum
connector block onto the furnace door.
3. Remove and discard the red caps and plugs from the
fittings and ports on the connector block. DO NOT
allow any dirt/debris to enter these components
during furnace assembly.
ATTENTION: The connector block includes an
accumulator. The accumulator functions like a shock
absorber on the oil line to prevent pressure buildup and
protect vital burner components. It is important that the
connector block is installed as shown so that the accumulator
is in a vertical position to prevent sediment from settling in
the accumulator. Never operate your furnace without the
connector block and accumulator properly installed on the
furnace, or damage may occur to vital burner components.

Installing the Oil Line Tubing

ATTENTION: DO NOT disassemble the compression
fitting from the swivel fitting. To prevent leaks, the NPT
threads of the compression fitting have been sealed with
hydraulic sealant during assembly of the fittings at the
factory.
1. Remove and discard the red caps from the oil line
tubing.
2. Install the oil line tubing into the swival fitting on the
connector block.
3. Slightly bend the tubing as shown in Figure 3F, if required, to "line up" the oil line with the oil line fitting
on the burner. If necessary use a wrench to rotate the oil line fitting on the burner to line up the tubing.
4. If necessary, use a tubing cutter to cut the tubing to the proper length.
5. Make sure that the curl in the oil line is positioned so that the burner is able to swing open.
6. Install the oil line tubing and tighten the nuts on the compression fittings. DO NOT overtighten
these fittings to avoid damaging the ferrules.
Operator's Manual: Models Saturn™ 140 & Saturn™ 230
Figure 3F - Installation of Connector
3-8
Block and Oil Line