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IOLINE FlexJet Manuals
Manuals and User Guides for IOLINE FlexJet. We have
5
IOLINE FlexJet manuals available for free PDF download: Service Manual, User Manual, Manual, Quick Start Manual
IOLINE FlexJet Service Manual (102 pages)
FlexJet
Brand:
IOLINE
| Category:
Printer
| Size: 5.6 MB
Table of Contents
Table of Contents
9
Warranty Policy
14
Ioline Warranty Policy
14
How to Use this Manual
15
Where to Find Information
15
What's in this Service Manual
15
Visual Reference Guide
17
Chapter 1 Overview
19
Figure 5. the Ioline Flexjet
19
Product Overview
19
Supported Languages
19
Specifications
20
Figure 6. Paper Direction
21
How the Flexjet Works
21
Paper Movement
21
Carriage Movement
21
Serial Number Identification
21
Glossary
22
Software Setup Options
22
Figure 8. Workflow: Output Direct from CAD Software (Without Flexplot)
23
Power on
24
Installing Flexplot and the Control Center
24
Figure 10. Flexjet Control Center Main Menu
25
The Flexjet Control Center
25
Overview
25
Changing System Settings
25
Control Center Menu Bar Features
26
File
26
Communications
26
Tools
26
Help
26
Control Center Menu Options
27
Software Version
27
Cartridge Count
27
Get Plotter Data
27
Plotter Data (Check Box)
27
Line Width
27
Scale
27
Frame Size
27
Quality Setting
28
Measurement Units
28
Chapter 2 Nomenclature
29
Figure 11. the Ioline Flexjet Power Supply
29
Product Components
29
Figure 13. Service Station Assembly
30
Figure 16. Flexjet Logic Board (Rev 1, Above; Rev 2 Below)
31
Figure 17. Carriage Assembly with Cover on
32
Chapter 3 Troubleshooting & Testing
33
General Troubleshooting
33
Error Messages
33
Control Center Software Errors
34
Figure 19. LED Lights on the Keypad
36
Keypad Error Codes
36
Legend
36
Power Problems
37
Communications
37
The Flexjet Won't Respond to the Computer
37
Serial Communication
37
Common Problems
38
Figure 21. the Correct Paper Feeding Path on the Ioline Flexjet Printer
42
Paper Problems
42
Regular or Intermittent Paper Tearing
42
Media Tracking
43
Figure 22. HP Cartridges Have an Ink Level Indicator
44
Print Quality Problems
44
Line Quality
44
Figure 24. the Ink Cartridge Requires Cleaning
45
Dirty or Damaged Cartridge
45
Cartridge Calibration
46
Calibration Overview
46
Cartridge Alignment
46
Adjusting the Cartridge Alignment Value
47
Figure 27. the Cartridge Calibration Window in the Control Center
47
Figure 31. the Motion Adjust Window
48
Motion Adjustment
48
Frame Gap
48
Figure 34. Frame Gaps on the Plot
49
Unexplained Frame Gaps
49
Figure 37. the Ink Stall Can Crack if the Cartridge Door Is Not Closed and Locked
50
Ink Cartridge Stall Problems
50
Noisy Carriage Movement
50
Mechanical, Electrical, and Electronic Diagnostics
51
Figure 39. Replacing the Fuse
51
No Power to the Flexjet
51
Electrical Problems
52
Figure 40. a Good Transitor on the Left; the One on the Right Is Blown
52
Troubleshooting Sensors
52
General Mechanical / Electrical Issues
53
Figure 41. Testing the Y-Axis Motor
54
Motor Problems
54
Simple Electrical Diagnostics Test
54
Testing a Motor
54
Logic Board Assembly Troubleshooting
55
Logic Board Troubleshooting Steps (Revision 2)
56
Service & Support
58
Getting Help
58
Customer Service
59
Chapter 4 Repair Procedures
61
Figure 42. Mechanical, Electrical and Electronic Diagnostics Flow Chart
61
Maintenance Procedures
61
Repair Procedures
61
Requesting Service
62
Carriage Procedures
63
Flexjet Carriage Replacement
63
Figure 43. Removing the Right End Cover
64
Figure 45. the Carriage Cover Screw
65
Figure 47. Loosen the Carriage Wheel Lock
66
Figure 50. Carriage Installation
67
Figure 52. the Carriage Belt Tensioner
68
Figure 54. Remove the Cover
69
Flexjet Cable Replacement
69
Figure 55. Install the Carriage Cover
70
Figure 57. Unplug the Feed Motor and Encoder Cables from the Logic Board
71
Figure 59. Make a Loop in the Ribbon Cable to the Left of the Carriage
72
Figure 60. Carriage Installation
73
Figure 62. Install the Carriage Cover
74
Figure 63. There Should be a Small Gap in the Ribbon Cable Loop
75
Figure 65. Secure the Sleeving with Tape
76
Figure 66. Remove the Right End Cover
77
Service Station Procedures
77
Y Fine Adjustment for the Service Station
77
Figure 69. Install the Ink Cartridges and Turn the Power on
78
Figure 73. Use the Plastic Thumbscrew to Adjust the Lines if Necessary
79
Figure 74. y Fine Adjustment Is Performed Within the Control Center
80
Figure 76. the Service Station Stop Screw
81
Figure 78. Tighten the Nut to Hold the Stop Bracket
82
Figure 79. Unplug the Take-Up Motor
83
Logic Board Procedures
83
Logic Board Replacement
83
Figure 83. Carefully Unplug Connections to the Board
84
Updating the Firmware
86
Figure 86. Remove the Keypad Screws and Bracket. Unplug the Keypad Cable
87
Keypad Procedures
87
Keypad Replacement
87
Y-Axis Procedures
88
Y-Axis Belt Adjustment
88
X-Axis Procedures
89
Chapter 5 Parts & Drawings
91
Flexjet BOM (Bill of Materials)
91
Ioline Flexjet (Exploded View)
94
Ioline Flexjet (Electronics View)
95
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Ioline FlexJet User Manual (71 pages)
Brand:
Ioline
| Category:
Printer
| Size: 2.28 MB
Table of Contents
Table of Contents
5
Safety & Cautions
9
Visual Reference Guide
11
Chapter 1 Overview
13
Getting Started
13
Figure 5. the X- and Y-Axes and Origin
14
How the Ioline Flexjet Works
14
Chapter 2 Installation
15
Flexjet Assembly
15
Unpacking the Printer
15
Assembling the Stand
15
Attaching the Printer to the Stand
15
Connect the Flexjet to the Computer: Overview
15
Cable Connections
16
Serial Configuration
16
COM Port
16
Figure 8. Flexplot Serial Port Set-Up Window
17
Baud Rate
17
Other Serial Port Settings
17
Software Setup Options
17
Figure 10. Workflow Using Flexplot for File Conversion and Output
18
Power on
19
Installing Flexplot and the Control Center
19
Chapter 3 Operation
21
Keypad Controls
21
Start/Stop
21
Clean
22
Quality
22
Set Origin
22
Arrow Keys
23
Page Advance
23
Unroll
23
Special Key Combinations
23
Roll up
23
Reset Serial Port Baud Rate
23
Restore Factory Default Settings
23
Figure 13. Flexjet Control Center Main Menu
24
The Flexjet Control Center
24
Overview
24
Changing System Settings
24
Control Center Menu Bar Features
25
File
25
Communications
25
Tools
25
Help
25
Control Center Menu Options
26
Software Version
26
Cartridge Count
26
Get Plotter Data
26
Plotter Data (Check Box)
26
Scale
26
Frame Size
26
Loop Length
26
Line Width
26
Figure 14. the Hewlett-Packard 51645A ('45' Cartridges)
27
Quality Setting
27
Measurement Units
27
Consumables
27
Paper
27
Ink
27
Guidelines for Installing a Cartridge
27
Printing a Marker
28
Overview
28
General Guidelines
28
Power on
29
Figure 16. Installing the Feed Shaft
29
Loading Paper
29
Installing the Take-Up Shaft
30
Figure 17. Installing the Take-Up Shaft
30
Figure 18. the Correct Paper Feeding Path on the Ioline Flexjet Printer
31
Feeding Paper
31
Figure 19. Taping the Paper to the Take-Up Shaft
32
Tape Paper to the Take-Up Shaft
32
Positioning the Pinchwheels
32
Figure 20. Positioning the Pinchwheels for 72-In (183-CM) Paper
33
Insert the Dancer Bars
33
Set an Origin
34
Sending Plot Files
34
Pausing a Marker Plot
34
Canceling a Marker Plot
35
Removing Markers from the Take-Up Shaft
35
Manually Freeing the Take-Up Shaft
36
Automatically Freeing the Take-Up Shaft
37
Reattach Paper to the Take-Up Shaft
37
Figure 25. Paper Path for Printing to the Floor
38
Printing to the Floor
38
Chapter 4 Routine Maintenance
39
Figure 26. Cleaning the Drive Shaft
39
Cleaning the Drive Shaft
39
Cleaning the Platenand Traverse
39
Figure 27. Calibration Screen in Control Center
40
Cleaning the Support Blocks
40
Size Calibration
40
Prepare the Printer (See the Operation Chapter)
40
Figure 28. the Calibration Box and Measurements
41
Use the Control Center to Gather the Calibration Data
41
Enter the Calibration Data
41
Figure 29. Cartridge Calibration Window
42
Cartridge Calibration
42
Prepare the Printer
42
Figure 30. the Cartridge Alignment Box
43
Cartridge Alignment
43
Motion Adjust (Carriage Scan Alignment)
43
Frame Gap (Paper Scanalignment)
44
Cartridge Maintenance and Handling
44
Check Cartridges
44
Figure 32. the Frame Gap Box
44
Automatic Cleaning Procedure
45
Manual Cleaning Procedure
45
Print Cartridge Storage
46
Short-Term Storage (7 Days or Less)
46
Long-Term Storage (Greater than 7 Days)
46
Updating Firmware Using the Control Center
46
Summary
46
Prepare the Flexjet for a Firmware Update
46
Check the Current Firmware Version
46
Update the Firmware
47
Manually Updating Firmware Using Teraterm
48
Summary
48
Prepare to Update the Firmware
48
Setup Teraterm
48
Update Firmware
49
Reset Calibration Values
49
Chapter 5 Troubleshooting
51
General Troubleshooting
51
Media Tracking
51
Printing Quality
52
Line Quality
52
Serial Communication
52
Keypad Error Codes
53
Legend
53
Common Issues
54
Chapter 6 End Notes
57
Service & Support
57
Getting Help
57
Customer Service
58
Your Comments Are Requested
58
Before You Contact Support
59
The FCC Wants You to Know
60
This Booklet Is Available from
60
Glossary
61
Index
65
Ioline FlexJet Manual (3 pages)
Keypad replacement
Brand:
Ioline
| Category:
Plotter
| Size: 1.73 MB
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Ioline FlexJet Manual (3 pages)
Install Keypad EMI Suppressor
Brand:
Ioline
| Category:
Plotter
| Size: 2.77 MB
Ioline FlexJet Quick Start Manual (3 pages)
Logic Board replacement
Brand:
Ioline
| Category:
Plotter
| Size: 2.15 MB
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