Suzuki RM-Z250 Owner's Manual page 161

REASSEMBLY
NOTE:
* Clean all fork parts before reassembling.
* Replace the O-rings, oil seal and dust seal with new ones.
* Apply specified front fork oil when installing the O-rings, slide
bushing, guide bushing, damper unit and sliding parts.
Inner Tube
• Apply fork oil to the oil seal lip and the dust seal.
• Cover the inner tube with a plastic film.
• Install the following parts to the inner tube:
• New dust seal 1
• Stopper ring 2
• New oil seal 3
Scratches on the oil seal lip can cause oil leaks.
When installing the seals, place a plastic film over the
bushing attachment groove and edges of the inner
tube to avoid damaging the seals' lip.
NOTE:
The side of the oil seal that has a mark should face the dust
seal.
• Remove the plastic film and then install the seal retainer 4,
guide bushing 5 and slide bushing 6.
• Clean the parts and keep them free from dust.
NOTE:
Inspect the bushings for burrs. If there is a burr, remove it with a
knife, taking care not to peel off the teflon coating. If the bush-
ings have a large crack or excessive play after installing them,
replace them with new ones.
• Insert the inner tube into the outer tube.
NOTICE
DISASSEMBLY AND ASSEMBLY 4-81