Suzuki RM-Z250 Owner's Manual page 147

• Remove the dust seals 0 and piston seals A.
• Remove the front brake caliper axle bolt (caliper) B.
FRONT CALIPER REASSEMBLY AND INSTALLATION
Reassemble and install the brake caliper in the reverse order of
removal and disassembly. Pay attention to the following points:
• Apply THREAD LOCK SUPER to the front brake caliper axle
bolt (caliper) and tighten the bolt to the specified torque.
 99000-32130: THREAD LOCK SUPER "1360"
 Front brake caliper axle bolt (caliper):
• Apply brake fluid to the new dust seals and pistons.
• Apply SUZUKI SILICONE GREASE to the new piston seals.
• Fit the piston seals, dust seals and pistons.
 Specification and classification: DOT 4
 99000-25100: SUZUKI SILICONE GREASE
• Apply THREAD LOCK SUPER to the front brake caliper axle
bolt (bracket) and tighten the bolt to the specified torque.
 99000-32130: THREAD LOCK SUPER "1360"
 Front brake caliper axle bolt (bracket):
• Install the springs and boots.
• Apply SUZUKI SILICONE GREASE to the caliper axles.
 99000-25100: SUZUKI SILICONE GREASE
• Install the caliper bracket 1.
• Install the brake pads.
• Temporarily tighten the brake pad mounting pin.
or equivalent
25 N·m (2.5 kgf-m, 18.0 lbf-ft)
or equivalent
or equivalent
28 N·m (2.8 kgf-m, 20.0 lbf-ft)
or equivalent
DISASSEMBLY AND ASSEMBLY 4-67