CYLINDER/PISTON
PISTON INSTALLATION
Clean off any
gasket materials
from the crankcase
surface.
Apply oil
t
o
the piston
pin
outer
surface.
InSlall the piston
with its "IN"
mark facing the
intake
side.
Install
the
piston pin and
secure it
with
new
piston
pin clips.
•
00
not align
the piston pin dips end gap
with
the
piston cut-out.
•
Do
not
let
the piston pin clips
fall into
the can-
ke8se.
fI
CLIP
CYLINDER INSTALLATION
8-8
Install the
dowel
pins,
new gasket
and new
rubber
ItiijIIII
Apply engi ne
oil
to
a
rubber packing
_
~~
~~~~~~
packing.
Coat the cylinder
bore,
piston outer surface and pis-
CYLINDER
Ion ring
g rooves with clean engine oil.
Route the
cam chain through
the
cyli nder and install
the
cyli
nder
while compressing the
piston
rings.
•
Avoid piston
ring damage
during
installation.
•
Do not let the
cam chain
fall into the crankcase.