Checking Electric Starter Drive; Removing Freewheel - KTM 690 Enduro EU 2008 Repair Manual

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30/ENGINE - WORK ON INDIVIDUAL PARTS

Checking electric starter drive

19.39
4
4
Check the teeth and seating of the starter idler gear
»
If there is damage or wear:
Replace the starter idler gear and/or needle bushing.
Check the teeth and seating of the torque limiter
»
If there is damage or wear:
Replace the torque limiter and/or needle bushing.
Check freewheel gear
and bearing when removed for damage and wear.
»
If there is damage or wear:
Replace the freewheel gear and/or the bearing.
Check the freewheel
when removed for damage and wear.
»
If there is damage or wear:
Replace the freewheel.
Check the toothing of the starter motor
»
If there is damage or wear:
Replace the starter motor.
Clamp the minus (negative) cable of a 12 Volt power supply to the starter motor housing. Briefly connect the plus (positive) cable
of the power supply to the starter motor connection.
»
If the starter motor does not turn when you close the power circuit:
Replace the starter motor.
Replace the O-ring
of the starter motor.

Removing freewheel

19.40
5
5
6
6
1
1
2
2
3
3
for damage and wear.
for damage and wear.
for damage and wear.
Extract the lock ring
300127-10
300129-01
from the groove using suitable pliers.
134

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