Checking Electric Starter Drive - KTM 690 Enduro EU 2009 Repair Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS
br br
bp bp
7 7
6 6
5 5
4 4
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Mount needle bearing

–
Mount stop disk and lock ring

–
Mount the sixth-gear sliding gear
–
Install lock ring and stop disk

–
Mount needle bearing

–
Mount needle bearing

–
Install stop disk and lock ring

–
Mount the fifth-gear sliding gear
–
Mount needle bearing , first-gear idler gear

–
Finally, check all gear wheels for smooth operation.

Checking electric starter drive

19.39
4 4
–
Check the teeth and seating of the starter idler gear
» If there is damage or wear:
bq bq
bn bn
8 8
bo bo
bm bm
3 3
bl bl
2 2
1 1
and the second-gear idler gear
.

with the shift groove facing upward.

.

and the fourth-gear idler gear
and the third-gear idler gear
.

with the shift groove facing downward and stop disk

with the groove facing downward and stop disk

5 5
6 6
1 1
2 2
3 3

bk bk
8 8
9 9
300128-02
on the countershaft with the protruding collar facing downward.

with the collar facing upward.

with the collar facing downward.

300129-01
for damage and wear.
.

.

147