Figure 8-32.Assemble T6 Screws To Front Housing; Figure 8-33.Inserting Spacer To Ce Retainer - Motorola Astro XTS 4000 Service Manual

Disassembly/Reassembly Procedures: Radio Reassembly
8.7.3 Reassemble the Chassis Assembly
To reassemble the chassis assembly (C):
1. To replace the Top and Side Control Flex, prepare the surface as described in the first cau-
tion note of
flex to the Chassis Assembly (C) by locating it to the top locator pin. Bend the flex 90° and
align it to the side control locator features on the Chassis as shown in
for 10 seconds.
Press fit this area
after assemble to
ensure water sealed
from the connector
2. Align the Battery Ground Redundant Contact (44) to the Main Chassis (39) and tighten the
Battery Connector Screw (45) to hold the connector in place with a Torx T3 bit torque driver at
1.1 in-lbf.
3. Insert tab and rotate to assemble the Antenna Bushing Assembly (42) to the top of the Main
Chassis (39). With a Torx T6 bit torque driver at 2.1 in-lbf, tighten the Antenna Bushing Screw
(43) on the Antenna Bushing Assembly to secure it in place.
4. Prepare surface as discussed in the first caution note of
page 8-17. Adhere the CE connector Adhesive (37) to the Main Chassis (39) bottom
compartment, remove the liner and adhere the CE board to the casting. Press fit for 10
seconds to ensure the adhesive is properly activated. Pre-assemble the CE Spacer (35) to
the CE Retainer (34) with the 2 protrusion on the CE Spacer facing the CE Retainer as shown
in Figure
retainer down on the Main Chassis (39) to complete the assembly as shown in
Section "8.7 Radio Reassembly" on page
Figure 8–32. Assemble T6 screws to Front Housing
8–33, then carefully insert the bottom hook to mate with the chassis. Next, push the
Protrusions
Figure 8–33. Inserting Spacer to CE Retainer
8-17. Peel off the liner and adhere the
Locating Features
Section "8.7 Radio Reassembly" on
1
2
8-23
Figure 8–32. Press fit
Figure 8–34.