Travis Industries 564 SS GSR2 Installation Manual

Vented gas fireplace heater
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2014, T.I.
$10.00
100-01393
564 SS GSR2
Fireplace
with Screen (AU)
Listed by
AS 4553-2008
GMK10022
IAPMO-R&T OCEANA
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW 2153
4141013
Australia

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Summary of Contents for Travis Industries 564 SS GSR2

  • Page 1 564 SS GSR2 Fireplace with Screen (AU) Listed by AS 4553-2008 GMK10022 IAPMO-R&T OCEANA  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 GSR2 fireplace. For operating and maintenance instructions, refer to the 564 GSR2 Owner's Manual (part # 100-01394). © Travis Industries 4141013 100-01393...
  • Page 3: Table Of Contents

    Table of Contents Overview ............2 Rear Vent Configuration with Vertical   Termination..........28 Installation Options ........6     Top Vent Configuration with Horizontal Heating Specifications ........6   Termination..........29   Dimensions ............ 6   Top Vent Configuration with Vertical Packing List ...........
  • Page 4: Safety Warnings

    Safety Precautions Safety Warnings  Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued)  Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.  Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual.
  • Page 6: Installation Options

    Features and Specifications Installation Options   Residential or Mobile Home Internal or External Chase   Straight or Corner Placement Horizontal or Vertical Vent   Flush or Recessed Face Bedroom Approved  Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)*...
  • Page 7: Packing List

    Installation (for qualified installers only) Packing List  Propane Conversion Kit  Log Set  Firestop (sku 250-00747)  Remote Additional Items Required  Direct Vent  Gas Line Equipment (shutoff valve, pipe, etc.)  Electrical Equipment (min. 14 gauge, grounded line) Installation Overview ...
  • Page 8: Massachusetts Requirements

    Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:...
  • Page 9: Top Stand-Off Assembly

    Installation (for qualified installers only) Top Stand-Off Assembly The top stand-offs must be assembled prior to installation. Warning: You must follow the instructions below to elevate both standoffs. Failure to do so will result in an extreme fire hazard. The standoffs are shipped in the flat position. Make sure to follow the instructions below before BEFORE installing the fireplace.
  • Page 10: Top Vent Or Rear Vent Configuration

    Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run).
  • Page 11: Converting The Fireplace To Top Vent (Continued)11

    Installation (for qualified installers only) Converting the Fireplace to Top Vent (continued) Remove the 4 screws securing the exhaust cover plate. Verify the gasket on the cover plate is in place, then attach it to the rear-facing exhaust port with the same screws. Verify the gasket on the intake cover plate is in place, then attach it to the rear of the fireplace using the screws...
  • Page 12: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements  Fireplace must be installed on a level surface capable of supporting the fireplace and vent  Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ...
  • Page 13: Minimum Framing Dimensions - Rear Vent Configuration

    Installation (for qualified installers only) Minimum Framing Dimensions - Rear Vent Configuration Included Firestop (required) HINT: place the fireplace so the center Part # 250-00747 line is at least 5" (127mm) from both vertical framing members at the rear (this allows the vent to pass through the framing without modfications) Vent Clearances for 8"...
  • Page 14: Minimum Framing Dimensions - Top Vent Configuration

    Installation (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 33-1/2" 851mm 36-1/2" 17-1/4" 927mm 439mm Minimum enclosure height = 38" (965mm) © Travis Industries 4141013 100-01393...
  • Page 15: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets There are four nailing brackets on the front of the fireplace. Follow the directions below to prepare the nailing brackets. Once in place, nail or screw the nailing brackets to the framing. WARNING: Make sure the fireplace is square and plumb when placed in the framing.
  • Page 16: Corner Installations - Rear Vent Configuration

    Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) 564 SS Firestop Minimum 1" (25mm) Clearance Clearance 7"...
  • Page 17: Corner Installations - Top Vent Configuration

    Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 45-3/4" Min. 1163mm © Travis Industries 4141013 100-01393...
  • Page 18: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS:  Flexible connector must not be longer than 36 inches. ...
  • Page 19: Gas Line Location

    Installation (for qualified installers only) Gas Line Location NOTE: The shutoff valve is attached to the side of the fireplace. If using rigid pipe, the shutoff valve may be removed from the cover plate and attached to the shutoff valve inside the fireplace. Right Side Gas Line (Stock) 3"...
  • Page 20: Electrical Connection (Required)

    Installation (for qualified installers only) Electrical Connection (required)  The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.  Make sure the household breaker is shut off prior to working on any electrical lines. ...
  • Page 21: Vent Requirements

    Installation (for qualified installers only) Vent Requirements  The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 22: Approved Vent

    Installation (for qualified installers only) Approved Vent  Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. * Other vent may be approved with this fireplace. Check with the vent manufacturer for details.  Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*.
  • Page 23: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position  Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions.
  • Page 24: Intake Restrictor Adjustment

    Installation (for qualified installers only) Intake Restrictor Adjustment Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. ©...
  • Page 25: Diffuser Plate Adjustment

    Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2.
  • Page 26: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. See the charts below to determine maximum vent Termination Optional 45 Elbow -Exhaust Restrictor:...
  • Page 27: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise)  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 28: Rear Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m)  Up to four elbows (45° or 90°) may be used.
  • Page 29: Top Vent Configuration With Horizontal Termination

    Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.  Up to four elbows (45° or 90°) may be used. ...
  • Page 30: Top Vent Configuration With Vertical Termination

    Installation (for qualified installers only) Top Vent Configuration with Vertical Termination  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' max (12m) 40' max (12m)  Up to four elbows (45° or 90°) may be used.
  • Page 31: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"...
  • Page 32: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1" (25mm) above the Floor Mounted baseplate (this area must remain clear for the access Fireplaces door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material.
  • Page 33: Facing Requirements

    Installation (for qualified installers only) Facing Requirements  This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace.  Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview"...
  • Page 34: Facing Overview

    Installation (for qualified installers only) Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams.
  • Page 35: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Facing is installed to this edge of the fireplace.
  • Page 36: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Drywall Raised Fireplace (with no Hearth) Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Note how the facing extends 1'' (25mm) above the base of the fireplace.
  • Page 37: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other material) in front of the fireplace.
  • Page 38: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 564 Masonry Template is recommended for masonry installation (sku 98500674).
  • Page 39: Thick Facing Installation - Side View

    Installation (for qualified installers only) Thick Facing Installation - Side View Drywall Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1'' (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1'' (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.
  • Page 40: Mantel Requirements

    Installation (for qualified installers only) Mantel Requirements Combustible Mantels  Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. ...
  • Page 41: Installation Example - Build-Out (Dog-House) With Hor. Termination

    Installation (for qualified installers only) Installation Example - Build-Out (Dog-House) with Hor. Termination  The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See "Vent Termination"...
  • Page 42: Installation Example - Build-In With Horizontal Termination

    Installation (for qualified installers only) Installation Example - Build-In with Horizontal Termination  The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See "Vent Termination"...
  • Page 43: Steps For Finalizing The Installation

    Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the glass (see page 45). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 44: Air Shutter Adjustment

    Finalizing the Installation (for qualified installers only) Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air...
  • Page 45: Barrier Removal

    Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.
  • Page 46: Glass Frame Removal And Installation

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass.
  • Page 47: Glass Frame Removal And Installation (Continued)

    Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor.
  • Page 48: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log © Travis Industries 4141013 100-01393...
  • Page 49: Rear Log Installation

    Finalizing the Installation (for qualified installers only) Rear Log Installation The rear log has a flat notch on both sides that center it on the grate. Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate.
  • Page 50: Right Log Installation

    Finalizing the Installation (for qualified installers only) Right Log Installation The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. ©...
  • Page 51: Left Log Installation

    Finalizing the Installation (for qualified installers only) Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. ©...
  • Page 52: Left Twig Installation

    Finalizing the Installation (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. © Travis Industries 4141013 100-01393...
  • Page 53: Right Twig Installation

    Finalizing the Installation (for qualified installers only) Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. © Travis Industries 4141013 100-01393...
  • Page 54: Ember Installation

    Finalizing the Installation (for qualified installers only) Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. Rock Wool Placement The included rock wool is placed on top of the burner to enhance the glow from the burner.
  • Page 55: Lp Conversion Instructions

    Finalizing the Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 56 Finalizing the Installation (for qualified installers only) 3. Follow the directions below to replace the orifice. Slide the air shutters all the way to the right. Remove and discard the front burner gasket (used only for NG installations) Apply thread sealant to the LP orifices prior to installation.
  • Page 57 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 58: Fireback Installation

    Optional Equipment (for qualified installers only) Fireback Installation WARNING Turn off gas to the appliance and make sure it has 1/4" Nutdriver fully cooled prior to conducting service. Remove the glass frame and logs. Remove the Remove the grate grate (replace after fireback (replace after fireback installation).
  • Page 59: Grill Installation

    Optional Equipment (for qualified installers only) Grill Installation Note: Install the barrier screen before attaching the grills. Follow the directions below to install. Upper Grill Installation (FPX and Avalon) Hold the grill at an angle and insert the Swing the grill upwards to engage the upper slot. You lower slot over the lower bushing on will need to lift the grill slightly to get it over the bushing.
  • Page 60: Wiring Diagram

    Optional Equipment (for qualified installers only) Wiring Diagram Accessory Power White Black Black White Accent Light (s) Optional Blower(s) Power 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground...
  • Page 61 Optional Equipment (for qualified installers only) © Travis Industries 4141013 100-01393...
  • Page 62: Index

    Index Index Additional Items Required ........7 Massachusetts Requirements ......8 Approved Vent Configurations ......23 Overview ............2 Barrier Removal ..........45 Packing List ............7 Dimensions............6 Rear Vent Configuration with Horizontal Electrical Connection ........20 Termination (no vertical rise) ......26 Facing Requirements ........

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