Travis Industries 864 TRV GSR2 Installation Manual
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Travis Industries 864 TRV GSR2 Installation Manual

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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
• DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
• DO NOT MODIFY THIS APPLIANCE.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2014, T.I.
$10.00
100-01319
864 TRV GSR2
(AU) Fireplace
Listed by
AS 4553-2008
GMK10026
IAPMO-R&T OCEANA
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW
4131114
Australia 2153

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Summary of Contents for Travis Industries 864 TRV GSR2

  • Page 1 864 TRV GSR2 (AU) Fireplace Listed by AS 4553-2008 GMK10026 IAPMO-R&T OCEANA • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    Introduction Overview This manual details the installation requirements for the 864 TRV GSR2 fireplace. For operating and maintenance instructions, refer to the 864 TRV GSR2 Owner's Manual (part # 100- 01320). © Travis Industries 4131114 100-01319...

  • Page 3: Table Of Contents

    Rear Vent Config. W Horizontal Term. (w vertical rise) ..25 Rear Vent Configuration with Vertical Termination ....26 Top Vent Configuration with Horizontal Termination ... 27 Top Vent Configuration with Vertical Termination ....28 Termination Requirements ..........29 © Travis Industries 4131114 100-01319...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4131114 100-01319...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). SAFETY WARNINGS: •...

  • Page 6: Features And Specifications

    38-1/4" 184mm Rear Vent Configuration 972mm 8" (203mm) Ø Vent 38-3/8" 975mm 36-3/4" 933mm 35-1/4" 895mm 1" 25mm 37" 30-3/4" 940mm 781mm 29-1/4"* 743mm* 41" 1041mm 19-3/4"* 502mm* * Includes the required 1/2" (13mm) clearance. © Travis Industries 4131114 100-01319...

  • Page 7: Installation

    • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 41) and install the grill or face. © Travis Industries 4131114 100-01319...

  • Page 8: Converting The Fireplace To Top Vent Configuration

    This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). © Travis Industries 4131114 100-01319...
  • Page 9 DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. © Travis Industries 4131114 100-01319...

  • Page 10: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs. 93 Kg) and vent. © Travis Industries 4131114 100-01319...

  • Page 11: Min. Framing Dims. - Rear Vent Configuration

    965mm fireplace. 25-3/4" 654mm 38-1/2" 978mm 41-1/4" 20" 1048mm 508mm Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4131114 100-01319...

  • Page 12: Min. Framing Dims. - Top Vent Configuration

    38-1/2" 978mm 41-1/4" 1048mm 20" (508mm) Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. © Travis Industries 4131114 100-01319...

  • Page 13: Nailing Brackets

    Use shims to insure the fireplace is square. 54-7/8'' (1394mm) Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. 1/2''(13mm) 1/2" (13mm) 5/8''(16mm) 5/8" (16mm) © Travis Industries 4131114 100-01319...

  • Page 14: Corner Installations - Rear Vent Configuration

    (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2 X 6 Walls (51mm X 152mm) 4" (102mm) Section for 2x4 Walls (21mm X 102mm) (Travis # 98900166) 48" Min. 1219mm © Travis Industries 4131114 100-01319...

  • Page 15: Corner Installations - Top Vent Configuration

    (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 48" Min. 1219mm © Travis Industries 4131114 100-01319...

  • Page 16: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4131114 100-01319...
  • Page 17 4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4131114...

  • Page 18: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 240 Volts at 50 Hz (2 Amps) Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4131114 100-01319...

  • Page 19: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4131114 100-01319...

  • Page 20: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4131114 100-01319...

  • Page 21: Approved Vent Configurations

    The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Back of Firebox © Travis Industries 4131114 100-01319...

  • Page 22: Intake Restrictor Adjustment

    Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position and tighten the screws. Position # 3 (not used) Position # 2 (open) © Travis Industries 4131114 100-01319...

  • Page 23: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4131114 100-01319...

  • Page 24: Rear Vent Config. W Horizontal Term. (No Vertical Rise)

    3 feet (0.915m) • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" (102mm) Horizontal Section • Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4131114 100-01319...

  • Page 25: Rear Vent Config. W Horizontal Term. (W Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4131114 100-01319...

  • Page 26: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4131114 100-01319...

  • Page 27: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4131114 100-01319...

  • Page 28: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4131114 100-01319...

  • Page 29: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4131114 100-01319...

  • Page 30: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4131114 100-01319...

  • Page 31: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4131114 100-01319...

  • Page 32: Facing Overview

    Optional facing will butte to edge of faceplate (tile (867mm) (937mm) line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing (908mm) (1041mm) Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile (864mm) (937mm) line) © Travis Industries 4131114 100-01319...

  • Page 33: Thin Facing Installation

    870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 4131114 100-01319...
  • Page 34 Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor © Travis Industries 4131114 100-01319...

  • Page 35: Thick Facing Installation

    (or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41" the brackets along the base of the fireplace. 1041mm © Travis Industries 4131114 100-01319...

  • Page 36: Thick Facing Installation With Fpx Arched Faces

    Masonry is installed 1" (25mm) maximum (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius 908mm Nailing Bracket Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 4131114 100-01319...
  • Page 37 Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor © Travis Industries 4131114 100-01319...

  • Page 38: Mantel Requirements

    • SIDE OF FIREPLACE A non-combustible Non-Combustible Mantel header must be used (metal stud). Non-Combustible Facing © Travis Industries 4131114 100-01319...

  • Page 39: Side View

    1/2'' (13mm) Clearance to Insulation require an insulated enclosure. sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile © Travis Industries 4131114 100-01319...

  • Page 40: Install Example - Build-In W Hor. Term

    Top View NOTE: 1/2'' (13mm) Clearance to Insulation sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4131114 100-01319...

  • Page 41: Finalizing The Installation

    Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the Owners Manual). © Travis Industries 4131114 100-01319...

  • Page 42: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4131114 100-01319...

  • Page 43: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4131114 100-01319...
  • Page 44 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4131114 100-01319...

  • Page 45: Log Set Installation

    When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set. Back Log Center Log Right Twig Left Log Center Left Twig Left Twig Center Twig Front Left Log Right Log Front Ember Chunk © Travis Industries 4131114 100-01319...
  • Page 46 The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to the rear. © Travis Industries 4131114 100-01319...
  • Page 47 Left Log The left log has a channel on the bottom. Place this channel over the grate. When in place, make sure the log is positioned so it does not block any burner holes. © Travis Industries 4131114 100-01319...
  • Page 48 (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. © Travis Industries 4131114 100-01319...
  • Page 49 Make sure the twig is positioned so it does not cover any burner holes. © Travis Industries 4131114...
  • Page 50 Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it rests on the back log as shown below. © Travis Industries 4131114 100-01319...
  • Page 51 A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. © Travis Industries 4131114 100-01319...

  • Page 52: Lp Conversion Instructions

    Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. The rear burner air shutter support will need to be removed to access the orifice. Remove the support and place it aside. © Travis Industries 4131114 100-01319...
  • Page 53 Rear correct orifices. Burner Orifice Front Burner Orifice Look here for the orifice identification 15/16" 23.8mm Front Rear Screw each LP orifice in so the orifice protrudes 15/16" (23.8mm) (indicating full insertion). © Travis Industries 4131114 100-01319...
  • Page 54 25 Lb-inches. Leak test this area after installation to verify proper installation. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4131114 100-01319...

  • Page 55: Optional Equipment

    - hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step “a”. Place the floor firebacks in place. © Travis Industries 4131114 100-01319...

  • Page 56: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4131114 100-01319...
  • Page 57 Optional Equipment (for qualified installers only) © Travis Industries 4131114 100-01319...

  • Page 58: Index

    Installation Example - Build-In with Horizontal Termination ....40 Installation Options ............6 Installation Overview ............ 7 Intake Restrictor Adjustment ........22 Log Set Installation ............45 LP Conversion Instructions .......... 45 Mantel Requirements ........... 38 © Travis Industries 4131114 100-01319...

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