Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
THE EMISSION CONTROL SYSTEM / GENERAL MAINTENANCE AND
EAS00036
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL
SYSTEM
NO.
ITEM
Valve clearance
1
*
(See page 3-10)
Spark plugs
2
*
(See page 3-21)
Crankcase ventilation
3
*
system
(See page 3-32)
Fuel line
4
*
(See page 3-32)
Exhaust system
5
*
(See page 3-33)
Electronic fuel injec-
6
*
tion
(See page 3-16, 18)
Evaporative emission
7
*
control system**
Air induction system
8
*
(See page 7-35)
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
** California only
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
Engine oil
1
(See page 3-24, 25)
Engine oil filter
2
*
cartridge
(See page 3-25)
Air filter element
3
*
(See page 3-30)
Cooling system
Cooling system
4
4
*
*
(See page 3-34, 35)
Brake system
5
*
(See page 3-39, 40, 41,
43)
Clutch
6
*
(See page 3-29)
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
email: info@motomatrix.co.uk
INTRODUCTION/PERIODIC MAINTENANCE CHART FOR
REMARKS
S Check and adjust valve clearance when
engine is cold.
S Check condition.
S Adjust gap and clean.
S Replace at 8,000 mi (13,000 km) or 12
months.
S Check ventilation hose for cracks or dam-
age.
S Replace if necessary.
S Check fuel hoses for cracks or damage.
S Replace if necessary.
S Check for leakage.
S Tighten if necessary.
S Replace gasket(s) if necessary.
S Check and adjust engine idle speed and
synchronization.
S Check control system for damage.
S Replace if necessary.
S Check the air cut-off valve, reed valve,
and hose for damage.
S Replace any damaged parts.
REMARKS
S Replace (warm engine before draining).
S Replace at initial 600 mi (1,000 km) or 1
month, and thereafter every 8,000 mi
(13,000 km) or 12 months.
S Check condition and damage.
S Replace if necessary.
S Check hoses for cracks or damage.
S Replace if necessary.
S Replace with ethylene glycol antifreeze
coolant every 24 months.
S Check operation, pad wear, and fluid
leakage.
S Correct if necessary.
S Check operation.
S Adjust or replace cable.
LUBRICATION CHART
INITIAL
ODOMETER READINGS
600 mi
4,000mi
8,000 mi
(1,000 km)
(7,000 km)
(13,000 km)
or
or
or
1 month
6 months
12 months
Every 26,600 mi (42,000 km)
Replace.
INITIAL
ODOMETER READINGS
600 mi
4,000mi
8,000 mi
(1,000 km)
(7,000 km)
(13,000 km)
or
or
or
1 month
6 months
12 months
3-1
CHK
ADJ
12,000 mi
16,000 mi
20,000 mi
(19,000 km)
(25,000 km)
(31,000 km)
or
or
or
18 months
24 months
30 months
Replace.
12,000 mi
16,000 mi
20,000 mi
(19,000 km)
(25,000 km)
(31,000 km)
or
or
or
18 months
24 months
30 months
Replace.
3