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Yamaha YZF-R6P Owner's Manual

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OWNER'S MANUAL
YZF-R6P
YZF-R6PC
LIT-11626-15-32
5MT-28199-11

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Summary of Contents for Yamaha YZF-R6P

  • Page 1 OWNER’S MANUAL YZF-R6P YZF-R6PC LIT-11626-15-32 5MT-28199-11...
  • Page 2 EAU03438...
  • Page 3 EAU00002 Congratulations on your purchase of the Yamaha YZF-R6/YZF-R6C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5: Important Manual Information

    IMPORTANT MANUAL INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES.
  • Page 6 IMPORTANT MANUAL INFORMATION AFFIX DEALER LABEL HERE EAU04247 YZF-R6P/YZF-R6PC OWNER’S MANUAL © 2001 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 7: Table Of Contents

    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...

  • Page 8: Safety Information

    SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...

  • Page 9: Safe Riding

    S AFETY INFORMATION EAU00014 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DE- PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BE- FORE RIDING THIS MOTORCYCLE.

  • Page 10: Safety Information

    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.

  • Page 11: Protective Apparel

    6. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
  • Page 12 Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when select- ing and installing any accessories.

  • Page 13: Gasoline And Exhaust Gas

    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
  • Page 14 SAFETY INFORMATION a. The engine and exhaust system may be hot. Park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.

  • Page 15: Location Of Important Labels

    SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
  • Page 16 SAFETY INFORMATION California only EMISSION HOSE ROUTING CARB. FROM FUEL TANK CANISTER ATMOSPHERE YAMAHA MOTOR CO.,LTD.

  • Page 17: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...

  • Page 18: Left View

    D ESCRIPTION EAU00026 Left view 1. Front fork compression damping force 6. Shock absorber assembly spring adjusting screw (page 3-17) preload adjusting ring (page 3-18) 2. Front fork rebound damping force 7. Shock absorber assembly rebound adjusting screw (page 3-17) damping force adjusting knob (page 3-18) 3.

  • Page 19: Right View

    DESCRIPTION Right view 11. Luggage strap holders (page 3-21) 16. Front brake fluid reservoir (page 6-30) 12. Owner’s tool kit (page 6-1) 17. Engine oil filler cap (page 6-12) 13. Fuses (page 6-39) 18. Engine oil dipstick (page 6-12) 14. Rear brake fluid reservoir (page 6-30) 19.

  • Page 20: Controls And Instruments

    DESCRIPTION Controls and instruments 1. Clutch lever (page 3-9) 6. Tachometer (page 3-6) 2. Left handlebar switches (page 3-7) 7. Right handlebar switches (page 3-8) 3. Starter (choke) lever (page 3-13) 8. Throttle grip (page 6-22) 4. Speedometer unit (page 3-5) 9.

  • Page 21: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ..............3-1 Indicator and warning lights .............. 3-2 Speedometer unit ................3-5 Tachometer ..................3-6 Self-diagnosis device ................ 3-7 Handlebar switches ................3-7 Clutch lever ..................3-9 Shift pedal ..................3-9 Brake lever ..................3-9 Brake pedal ..................

  • Page 22: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...

  • Page 23: Indicator And Warning Lights

    Neutral indicator light “ ” on for a few seconds, then go off, This indicator light comes on when the have a Yamaha dealer check the transmission is in the neutral position. electrical circuit. EAU00063 High beam indicator light “...
  • Page 24 “ ” and “ ” will level. appear in the display. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit.
  • Page 25 INSTRUMENT AND CONTROL FUNCTIONS CB-19E Coolant Display Conditions What to do temperature ˚F 0–104 °F Symbol and message OK. Go ahead with riding. (0–40 °C) “LO” are displayed. ˚F 105–242 °F Symbol and temperature OK. Go ahead with riding. (41–117 °C) are displayed.

  • Page 26: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS play between the various tripmeter and NOTE: Be sure to turn the key to “ON” be- odometer modes in the following order: TRIP F → TRIP 1 → TRIP 2 → ODO → fore using the “SELECT” and “RE- SET”...

  • Page 27: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS Clock mode To change the display to the clock mode, push the “SELECT” button for at least one second. To change the display back to the prior mode, push the “SELECT” button. To set the clock: 1.

  • Page 28: Self-Diagnosis Device

    If the tachometer displays such an er- If any of those circuits are defective, ror code, note the circuit-specific num- the tachometer will repeatedly display ber of r/min, and then have a Yamaha 1. Dimmer switch “ ” the following error code: dealer check the motorcycle.
  • Page 29 INSTRUMENT AND CONTROL FUNCTIONS EAU03889 EAU00143 Turn signal switch “ ” Start switch “ ” To signal a right-hand turn, push this Push this switch to crank the engine switch to “ ”. To signal a left-hand with the starter. turn, push this switch to “...

  • Page 30: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever EAU00152 EAU00157 EAU00161 Clutch lever Shift pedal Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 31: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever position adjusting dial 1. Brake pedal 2. Arrow mark EAU00162 a. Distance between brake lever and handlebar Brake pedal grip The brake pedal is on the right side of The brake lever is equipped with a po- the motorcycle.

  • Page 32: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA00025 WARNING Make sure that the fuel tank cap is properly closed before riding.
  • Page 33 INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a pump octane number with a clean, dry, soft cloth, since [(R+M)/2] of 86 or higher, or a research fuel may deteriorate painted surfac- octane number of 91 or higher.

  • Page 34: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS ECA00038 CAUTION: Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. In addition, extended use of the starter (choke) will cause after- burning. If this occurs, turn off the starter (choke).
  • Page 35 INSTRUMENT AND CONTROL FUNCTIONS Left side 1. Projection 1. Passenger seat lock 1. Projection 2. Seat holder 2. Unlock. 2. Seat holder To install the rider seat Passenger seat To install the passenger seat Insert the projection on the front of the To remove the passenger seat 1.

  • Page 36: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS EWA00015 WARNING Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. To release the helmet from a helmet holder 1. Helmet holder (× 2) 1.

  • Page 37: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU04392 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws and com- pression damping force adjusting screws. EW000035 WARNING Always adjust both fork legs equal- 1.
  • Page 38 INSTRUMENT AND CONTROL FUNCTIONS EC000015 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism 1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw may not exactly match the above spec- ifications due to small differences in Rebound damping force...

  • Page 39: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU01863 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust- ing ring, a rebound damping force ad- justing knob and a compression damping force adjusting screw. EC000015 1. Spring preload adjusting ring 1.
  • Page 40 7 clicks in direction b* Standard will result in poor damping per- 1 click in direction b* Maximum (hard) formance. * With the adjusting screw fully turned in direction a Always have a Yamaha dealer service the shock absorber. 3-19...

  • Page 41: Matching The Front And Rear Suspension Settings

    INSTRUMENT AND CONTROL FUNCTIONS EAU01580 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions. CI-05E Load condition Front fork adjustment Shock absorber assembly adjustment Compression...

  • Page 42: Luggage Strap Holders

    To use the strap holders, remove the scribed below and have a Yamaha passenger seat, unhook the straps, dealer repair it if it does not function and then install the seat with the straps properly.

  • Page 43: Ignition Circuit Cut-Off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EW000045 WARNING If a malfunction is noted, have a Yamaha dealer check the system before riding. 3-22...
  • Page 44 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 45: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...

  • Page 46: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-15–6-16 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-29–6-31 • If necessary, add recommended brake fluid to specified level.
  • Page 47 PAGE • Make sure that operation is smooth. Throttle grip • Check free play. 6-22, 6-34 • If necessary, have Yamaha dealer make adjustment or lubricate. • Make sure that operation is smooth. Control cables 6-34 • Lubricate if necessary.
  • Page 48 PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.

  • Page 49: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-2 Shifting ....................5-3 Engine break-in ................. 5-5 Parking ....................5-5...

  • Page 50: Starting And Warming Up A Cold Engine

    Never ride with the sidestand Before starting out, make sure should be on, otherwise have a down. Yamaha dealer check the electrical cir- that the sidestand is up. If the sidestand is not raised com- cuit. pletely, it could contact the 3.

  • Page 51: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS 4. Start the engine by pushing the EAU01258 NOTE: Starting a warm engine The engine is warm when it responds start switch. Follow the same procedure as for start- normally to the throttle with the starter NOTE: ing a cold engine with the exception (choke) turned off.

  • Page 52: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 To start out and accelerate CAUTION: 1. Pull the clutch lever to disengage Even with the transmission in the clutch. the neutral position, do not 2. Shift the transmission into first coast for long periods of time gear.
  • Page 53 OPERATION AND IMPORTANT RIDING POINTS EAU00427 EAU02989 To decelerate Recommended shift points 1. Apply both the front and the rear The recommended shift points during brakes to slow the motorcycle. acceleration and deceleration are 2. Shift the transmission into first shown in the table below.

  • Page 54: Engine Break-In

    The vehicle can now be operated nor- mally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 55: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance ..........6-1 Changing the brake fluid ........6-31 Owner’s tool kit ............6-1 Drive chain slack ..........6-31 Periodic maintenance chart for the emission Lubricating the drive chain ........ 6-33 control system ...........6-3 Checking and lubricating the cables ....6-34 General maintenance and lubrication chart ..6-4 Checking and lubricating the throttle Removing and installing the cowlings...

  • Page 56: Periodic Maintenance

    RELATED TO EMISSIONS CON- cycle maintenance work, have a The service information included in this TROL ARE GROUPED SEPARATE- Yamaha dealer do it for you. manual and the tools provided in the LY. THESE SERVICES REQUIRE owner’s tool kit are intended to assist...

  • Page 57: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000062 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.

  • Page 58: Periodic Maintenance Chart For The Emission Control System

    • Adjust cable free play. Evaporative • Check control system for damage. √ emission control • Replace if necessary. system** * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** California only...

  • Page 59: General Maintenance And Lubrication Chart

    • Yamaha chain and cable lube or SAE10W30 motor oil. Swing arm pivot • Check bearing assembly for √ √ bearing looseness. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 60 • Special O-ring chain lubricant. √ √ √ √ √ 16 * Wheel bearings • Check bearings for smooth operation. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
  • Page 61 √ 19 * Chassis fasteners • Correct if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03907 NOTE: From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months.

  • Page 62: Removing And Installing The Cowlings And Panel

    PERIODIC MAINTENANCE AND MINOR REPAIR Right side Left side 1. Cowling A (right side) 1. Screw (× 5) 1. Screw (× 6) Cowling B (left side) 2. Cowling A 2. Cowling B 2. Panel A EAU01602 Cowlings A and B EAU03624 Removing and installing the To remove one of the cowlings...
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Slot (× 2) 1. Tab (× 2) 2. Cowling B 2. Projection (× 2) 2. Place the cowling in the original To install the cowling position, and then install the 1. Fit the slots and projections at the screws.

  • Page 64: Checking The Spark Plugs

    EAU01639 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- 1.
  • Page 65 PERIODIC MAINTENANCE AND MINOR REPAIR If a spark plug shows signs of electrode Tightening torque: erosion and excessive carbon or other Spark plug: deposits, it should be replaced. 12.5 Nm (1.25 m·kgf, 9.0 ft·lb) Specified spark plug: NOTE: CR10EK (NGK) If a torque wrench is not available when For California installing a spark plug, a good estimate...

  • Page 66: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00499 EAU04371 Canister (for California only) Engine oil and oil filter This model is equipped with a canister cartridge to prevent the discharging of fuel vapor The engine oil level should be checked into the atmosphere. Before operating before each ride.
  • Page 67 PERIODIC MAINTENANCE AND MINOR REPAIR Right side Right side 1. Engine oil dipstick 1. Maximum level mark 1. Engine oil filler cap 2. Minimum level mark 2. Start the engine, warm it up for To change the engine oil (with or several minutes, and then turn it without oil filter cartridge replace- NOTE:...
  • Page 68 NOTE: NOTE: NOTE: An oil filter wrench is available at a Skip steps 5–7 if the oil filter cartridge is Make sure that the O-ring is properly Yamaha dealer. not being replaced. seated. 6-13...
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Add the specified amount of the ECA00105 Left side CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives with Recommended engine oil:...

  • Page 70: Coolant

    If the oil level warning light flickers before each ride. In addition, the cool- or remains on, immediately turn the ant must be changed at the intervals engine off and have a Yamaha deal- specified in the periodic maintenance er check the vehicle. and lubrication chart.
  • Page 71 If water has been added to the maximum level mark. coolant, have a Yamaha dealer check the antifreeze content of Coolant reservoir capacity: the coolant as soon as possible, 0.44 L (0.39 Imp qt, 0.47 US qt)
  • Page 72 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Right side Right side Check the washer for damage and re- place it if necessary. Tightening torque: Coolant drain bolt: 10 Nm (1.0 m·kgf, 7.3 ft·lb) 1. Radiator cap 1. Coolant drain bolt 2. Clamp screw EAU04394 To change the coolant 5.
  • Page 73 PERIODIC MAINTENANCE AND MINOR REPAIR 15. Pour the recommended coolant Left side Left side into the radiator until it is full. Antifreeze/water mixture ratio: Recommended antifreeze: High-quality ethylene glycol anti- freeze containing corrosion inhib- itors for aluminum engines 1. Screw (× 2) 1.

  • Page 74: Checking The Air Filter Element

    If Checking the air filter element sufficiently cooled and the cool- coolant is leaking, have a Yamaha The air filter element should be ing system will not be protected dealer check the cooling system.
  • Page 75 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Fuel cock 1. Screw (× 6) 2. Hose (× 2) 2. Air filter case cover 4. Tilt the front of the fuel tank back to 3. Fuel sender coupler 5. Remove the air filter case cover by position the tank away from the air 3.

  • Page 76: Air Intake Duct

    Clean the screen if aged or excessively dusty. the engine but have a Yamaha necessary. 8. Insert the element into the air filter dealer replace the hose, other- case.

  • Page 77: Adjusting The Carburetors

    Therefore, all carburetor from occurring, the valve clearance adjustments should be left to a must be adjusted by a Yamaha dealer Yamaha dealer, who has the neces- at the intervals specified in the periodic sary professional knowledge and expe- maintenance and lubrication chart.

  • Page 78: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03581 CE-22E EW000083 Tires Tire air pressure WARNING (measured on cold tires) To maximize the performance, durabil- Proper loading of your motorcycle Load* Front Rear ity, and safe operation of your motor- is important for several characteris- 250 kPa 250 kPa cycle,...
  • Page 79 (minimum tread depth), if the tire has a nail or glass fragments in it, or if the side wall is cracked, con- tact a Yamaha dealer immediately and have the tire replaced. CE-09E Minimum tire tread depth 1.0 mm (0.04 in)
  • Page 80 Michelin Pilot SPORT B proved this model high speeds. 180/55 ZR17 M/C (73W) Yamaha Motor Co., Ltd. 180/55 ZR17 (73W) Brand-new tires can have a rela- Dunlop D207N 180/55 ZR17 M/C (73W) Always make sure that the valve tively poor grip on certain road...

  • Page 81: Cast Wheels

    The accessories or replace- fore each ride. If any damage is ment parts you choose for your found, have a Yamaha dealer re- motorcycle should be designed spe- place the wheel. Do not attempt cifically for this model, and they...

  • Page 82: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If the specified clutch lever free play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction a to loos- en the clutch cable. 1.

  • Page 83: Adjusting The Brake Pedal Position

    If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1.

  • Page 84: Checking The Front And Rear Brake Pads

    Yamaha dealer replace If a brake pad has worn to the the brake pads as a set. point that the wear indicator...

  • Page 85: Checking The Brake Fluid Level

    PERIODIC MAINTENANCE AND MINOR REPAIR Rear Front Rear 1. Brake pad wear indicator groove 1. Minimum level mark 1. Minimum level mark 2. Install the brake caliper bolt, and Observe these precautions: EAU03294 Checking the brake fluid level then tighten it to the specified When checking the fluid level, Insufficient brake fluid may allow air to torque.

  • Page 86: Changing The Brake Fluid

    EAU00744 Changing the brake fluid Drive chain slack ter the brake fluid reservoir when Have a Yamaha dealer change the The drive chain slack should be refilling. Water will significantly brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR a. Drive chain slack 1. Axle nut 1. Bolt (× 3) 2. Drive chain slack adjusting bolt 2. Rear brake caliper 3. Move the rear wheel by pushing 3. Locknut 3. Brake caliper bracket the motorcycle to locate the tight- 4.

  • Page 88: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 ECA00052 NOTE: Lubricating the drive chain CAUTION: Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that Do not use engine oil or any other lubricated at the intervals specified in both chain pullers are in the same posi- lubricants for the drive chain, as...

  • Page 89: Checking And Lubricating The Cables

    If a cable is damaged the periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. EAU03164 Checking and lubricating the Recommended lubricant: brake and clutch levers...

  • Page 90: Checking And Lubricating The Brake And Shift Pedals

    Recommended lubricant: EW000113 WARNING Lithium-soap-based grease If the sidestand does not move up (all-purpose grease) and down smoothly, have a Yamaha dealer check or repair it. 6-35...

  • Page 91: Lubricating The Rear Suspension

    EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-36...

  • Page 92: Checking The Steering

    WARNING ward and backward. If any free Securely support the motorcycle so play can be felt, have a Yamaha that there is no danger of it falling dealer check or repair the steer- over.

  • Page 93: Battery

    To charge the battery working near batteries. In case Have a Yamaha dealer charge the bat- of contact, administer the fol- tery as soon as possible if it seems to lowing FIRST AID.

  • Page 94: Replacing The Fuses

    5. Backup fuse (odometer and clock) cess to a sealed-type (MF) bat- the battery leads are properly con- 6. Spare fuse (× 3) tery charger, have a Yamaha nected to the battery terminals. EAU04375 dealer charge your battery. Replacing the fuses...
  • Page 95 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Main fuse 2. Spare main fuse...

  • Page 96: Replacing A Headlight Bulb

    4. Place a new headlight bulb into fied. position, and then secure it with the bulb holder. 5. Install the headlight bulb cover, and then connect the coupler. 6. Install the panel. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 6-41...

  • Page 97: Tail/Brake Light

    EAU03730 Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. 1. Screw EAU03497 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw.

  • Page 98: Supporting The Motorcycle

    EW000122 by using a motorcycle stand or, if WARNING an additional motorcycle stand is It is advisable to have a Yamaha not available, by placing a jack un- dealer service the wheel. der the frame in front of the rear Securely support the motor- wheel.
  • Page 99 PERIODIC MAINTENANCE AND MINOR REPAIR EAU04267 To install the front wheel Tightening torques: 1. Lift the wheel up between the fork Wheel axle: legs. 72 Nm (7.2 m·kgf, 52 ft·lb) 2. Insert the wheel axle. Front wheel axle pinch bolt: 3.

  • Page 100: Rear Wheel

    The drive chain does not need to be WARNING move the brake caliper by remov- disassembled in order to remove and It is advisable to have a Yamaha ing the bolts. install the rear wheel. dealer service the wheel. 4. Loosen the locknut on each side of 7.

  • Page 101: Troubleshooting

    However, should your motorcycle cedures.) require any repair, take it to a Yamaha 3. Install the axle nut, and then lower dealer, whose skilled technicians have the rear wheel so that it is on the the necessary tools, experience, and ground.

  • Page 102: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 103 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 104: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 105 M OTORCYCLE CARE AND STORAGE EAU03428* Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.

  • Page 106: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After normal use products on plastic parts. Be a windshield: Do not use strong Remove dirt with warm water, a mild sure to avoid using cloths or cleaners or hard sponges as detergent, and a soft, clean sponge, sponges which have been in...
  • Page 107 MOTORCYCLE CARE AND STORAGE After riding in the rain, near the sea or After cleaning EWA00001 WARNING on salt-sprayed roads 1. Dry the motorcycle with a chamois Make sure that there is no oil or Since sea salt or salt sprayed on roads or an absorbing cloth.
  • Page 108 NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent...
  • Page 109 MOTORCYCLE CARE AND STORAGE 5. Perform the following steps to pro- 6. Lubricate all control cables and 9. Remove the battery and fully tect the cylinder, piston rings, etc. the pivoting points of all levers and charge it. Store it in a cool, dry from corrosion.

  • Page 110: Specifications

    SPECIFICATIONS Specifications ..................8-1...
  • Page 111 S PECIFICATIONS EAU01038 Specifications CS-01E Model YZF-R6/YZF-R6C Engine oil Dimensions Type 110 130 ˚F Overall length 2,025 mm (79.7 in) Overall width 690 mm (27.2 in) YAMALUBE 4 (10W-30) or SAE 10W-30 Overall height 1,105 mm (43.5 in) Seat height 820 mm (32.3 in) YAMALUBE 4 (20W-40) Wheelbase...
  • Page 112 SPECIFICATIONS Coolling system capacity Secondary reduction ratio (total amount) 2.15 L (1.89 Imp qt, 2.27 US qt) YZF-R6 3.000 Air filter Wet element YZF-R6C 2.875 Fuel Transmission type Constant-mesh 6-speed Type UNLEADED GASOLINE ONLY Operation Left foot Fuel tank capacity 17 L (3.7 Imp gal, 4.5 US gal) Gear ratio Fuel reserve amount...
  • Page 113 SPECIFICATIONS Rear Wheels Type Tubeless tire Front Size 180/55 ZR17 (73W) Type Cast wheel 17 × MT 3.50 Size 180/55 ZR17 M/C (73W) Size Manufacturer/ 17 M/C × MT 3.50 model Michelin / Pilot SPORT B Rear Dunlop / D207N Type Cast wheel Maximum load*...
  • Page 114 SPECIFICATIONS Wheel travel Fuses Front 130 mm (5.12 in) Main fuse 30 A Rear 120 mm (4.72 in) Headlight fuse 20 A Electrical system Signaling system fuse 15 A Ignition system DC-C.D.I. Radiator fan fuse 7.5 A Charging system Ignition fuse 15 A Model A.C.

  • Page 115: Consumer Information

    Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2 Reporting safety defects ..............9-3 Motorcycle noise regulation .............. 9-4 Maintenance record ................9-5 Street and enduro motorcycle limited warranty ......... 9-7 Yamaha extended service ..............9-9...

  • Page 116: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.

  • Page 117: Model Label

    The model label is affixed to the frame under the passenger seat. (See page 3-14 for seat removal and installation procedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.

  • Page 118: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 119: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 120: Maintenance Record

    CONSUMER INFORMATION EAU01874 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 121 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months...

  • Page 122: Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 123 CONSUMER INFORMATION...

  • Page 124: Yamaha Extended Service

    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.)
  • Page 125 CONSUMER INFORMATION 9-10...
  • Page 126 I NDEX 1 0 - Drive chain, lubricating ......6-33 Luggage strap holders ......3-21 Drive chain slack ........6-31 Accessories and replacement parts ..6-26 Adjusting .......... 6-32 Air filter element, checking .....6-19 Main switch/steering lock ......3-1 Checking.......... 6-31 Air intake duct ........6-21 Maintenance and lubrication, periodic ..6-4 Maintenance, emission control system..6-3 Engine break-in ........
  • Page 127 INDEX Shifting ............ 5-3 Decelerating........5-4 Valve clearance, adjusting ....6-22 Shift points ......... 5-4 Vehicle identification number....9-1 Starting out and accelerating....5-3 Shift pedal ..........3-9 Warranty, extended......... 9-9 Shock absorber assembly, adjusting ..3-18 Warranty limited ........9-7 Sidestand ..........
  • Page 128 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2001 . 7 - 4.0 × 1 CR...

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