Table Of Contents - Hitachi SJ200 Series Instruction Manual

Table of Contents

Safety Messages2
Definitions And Symbols2
Hazardous High Voltage2
General Precautions - Read These First3
Cautions And Warnings For Orientation And Mounting Procedures5
Wiring - Warnings For Electrical Practices And Wire Specifications5
Index To Warnings And Cautions In This Manual5
Wiring - Cautions For Electrical Practices6
Powerup Test Caution Messages7
Warnings And Cautions For Troubleshooting And Maintenance10
General Warnings And Cautions10
Wiring Warnings For Electrical Practices And Wire Sizes13
Ul® Cautions, Warnings, And Instructions13
Terminal Tightening Torque And Wire Size14
Wire Connectors14
Circuit Breaker And Fuse Sizes15
Motor Overload Protection15
Table Of Contents16
Inverter Mounting16
Revisions18
Contact Information19
Getting Started20
Introduction20
Sj200 Inverter Specifications20
Main Features21
Operator Interface Options22
Digital Operator Copy Unit22
Inverter Specifications Label23
Model Number Convention23
Model-Specific Tables For 200V And 400V Class Inverters24
Carrier Frequency25
General Specifications29
Signal Ratings30
Introduction To Variable-Frequency Drives31
The Purpose Of Motor Speed Control For Industry31
What Is An Inverter?31
Torque And Constant Volts/Hertz Operation32
Inverter Input And Three-Phase Power32
Inverter Output To The Motor33
Intelligent Functions And Parameters34
Braking34
Velocity Profiles35
Frequently Asked Questions36
Inverter Mounting And Installation39
Orientation To Inverter Features40
Unpacking And Inspection40
Main Physical Features40
Inverter Keypad Removal And Installation41
Internal Led Indicators / Communications Connector41
Installing The Keypad41
Front Housing Cover42
Logic Connector Introduction43
Logic Connector Removal/Replacement43
Dip Switch Introduction44
Power Wiring Access45
Basic System Description46
Step-By-Step Basic Installation47
Choosing A Mounting Location48
Ensure Adequate Ventilation49
Keep Debris Out Of Inverter Vents49
Check Inverter Dimensions50
Prepare For Wiring55
Determining Wire And Fuse Sizes56
Terminal Dimensions And Torque Specs57
Wire The Inverter Input To A Supply57
Wire The Inverter Output To Motor60
Simply Connect The Motor To The Terminals60
Logic Control Wiring60
Uncover The Inverter Vents61
Powerup Test61
Goals For The Powerup Test61
Pre-Test And Operational Precautions62
Powering The Inverter62
Using The Front Panel Keypad63
Key And Indicator Legend63
Keys, Modes, And Parameters64
Keypad Navigational Map65
Selecting Functions And Editing Parameters66
Set The Motor Base Frequency68
Set The Avr Voltage Setting68
Set The Motor Current69
Set The Number Of Motor Poles70
Monitoring Parameters With The Display71
Running The Motor71
Powerup Test Observations And Summary72
Run/Stop Versus Monitor/Program Modes72
Configuring Drive Parameters73
Choosing A Programming Device74
Introduction To Inverter Programming74
Using Keypad Devices75
Operational Modes77
Run Mode Edits77
Control Algorithms77
"D" Group: Monitoring Functions78
Trip Event And History Monitoring79
"F" Group: Main Profile Parameters80
"A" Group: Standard Functions81
Control Source Settings81
A001/A002 Override Sources82
Basic Parameter Settings84
Analog Input Settings85
Multi-Speed And Jog Frequency Setting86
Torque Control Algorithms88
Manual Torque Boost88
Constant And Variable (Reduced) Torque88
Voltage Gain89
Intelligent Sensorless Vector Control (Islv)89
Dc Braking Settings91
Frequency-Related Functions92
Jump Frequencies93
Pid Control94
Automatic Voltage Regulation (Avr) Function95
Second Acceleration And Deceleration Functions96
Accel/Decel98
Additional Analog Input Settings99
Analog Input Calculate Function100
Add Frequency101
"B" Group: Fine Tuning Functions102
Automatic Restart Mode102
Electronic Thermal Overload Alarm Setting103
Overload Restriction105
Software Lock Mode106
Miscellaneous Settings108
B091/B088: Stop Mode / Restart Mode Configuration110
B090: Dynamic Braking Usage Ratio110
"C" Group: Intelligent Terminal Functions113
Intelligent Input Terminal Overview114
Input Function Summary Table115
Output Terminal Configuration118
Output Function Summary Table119
Analog Function Summary Table120
Output Function Adjustment Parameters120
Pid Error (Pv–Sp) Deviation Threshold121
Network Communication Settings122
Analog Signal Calibration Settings123
Miscellaneous Functions124
Output Logic And Timing125
Logic Output Function125
"H" Group: Motor Constants Functions127
Operations And Monitoring128
Caution Messages For Operating Procedures129
Warning Messages For Operating Procedures130
Connecting To Plcs And Other Devices131
Example Wiring Diagram132
Control Logic Signal Specifications133
Intelligent Terminal Listing134
Intelligent Inputs134
Intelligent Outputs135
Using Intelligent Input Terminals136
Sinking Inputs, Internal Supply137
Sourcing Inputs, Internal Supply137
Sinking Inputs, External Supply138
Sourcing Inputs, External Supply138
Forward Run/Stop And Reverse Run/Stop Commands139
Multi-Speed Select140
Standard Keypad Programming141
Programming Using The Cf Switches141
Jogging Command142
External Signal For Dc Braking143
Set Second Motor144
Two-Stage Acceleration And Deceleration145
Free-Run Stop146
External Trip147
Unattended Start Protection148
Software Lock149
Analog Input Current/Voltage Select150
Reset Inverter151
Thermistor Thermal Protection152
Three-Wire Interface Operation153
Pid On/Off And Pid Clear155
Remote Control Up And Down Functions156
Force Operation From Digital Operator158
Add Frequency Enable159
Force Terminal Mode160
Using Intelligent Output Terminals161
Sinking Outputs, Open Collector161
Sinking Outputs, Open Collector With External Relays161
Internal Relay Output162
Output Signal On/Off Delay Function163
Run Signal164
Frequency Arrival Signals165
Overload Advance Notice Signal167
Output Deviation For Pid Control168
Alarm Signal169
During Normal Operation170
When An Alarm Occurs170
Analog Input Disconnect Detect171
Pid Second Stage Output172
Network Detection Signal175
Analog Input Operation178
Analog Output Operation180
Pid Loop Operation181
Pid Loop Configuration182
Error Inversion182
Configuring The Inverter For Multiple Motors183
Simultaneous Connections183
Inverter Configuration For Two Motor Types183
Chapter 5: Inverter System Accessories185
Component Descriptions185
Ac Reactors, Input Side187
Ac Reactors, Output Side187
Examples Of These Situations Include187
Zero-Phase Reactor (Rf Noise Filter)188
Emi Filter188
Rf Noise Filter (Capacitive)188
Dc Link Choke188
Dynamic Braking189
Dynamic Braking Usage Ratio190
Troubleshooting191
Monitoring Trip Events, History, & Conditions191
General Precautions And Notes192
Inspection Items192
Troubleshooting Tips193
Fault Detection And Clearing195
Error Codes195
Trip History And Inverter Status197
Restoring Factory Default Settings198
Maintenance And Inspection199
Monthly And Yearly Inspection Chart199
Megger Test200
Spare Parts201
Capacitor Life Curve201
Variable-Frequency Drive201
General Inverter Electrical Measurements202
Single-Phase Measurement Diagram203
Three-Phase Measurement Diagram203
Inverter Output Voltage Measurement Techniques204
Voltage Measurement With Load204
Voltage Measurement Without Load204
Igbt Test Method205
Warranty206
Warranty Terms206
Glossary And Bibliography207
Appendix A: Glossary And Bibliography207
Bibliography214
Modbus Network Communications215
Host Computer216
Modbus Network216
Connecting The Inverter To Modbus217
Cable Wiring217
Keypad Removal217
Modular Interconnect Removal217
Terminate Network Wiring218
Set Inverter Ope/485 Switch218
Inverter Parameter Setup219
Network Protocol Reference220
Transmission Procedure220
Message Configuration: Query220
Data221
Function Code221
Error Check221
Header And Trailer (Silent Interval)221
Message Configuration: Response222
Transmission Time Required222
Normal Response222
Response When An Error Occurs222
No Response Occurs223
Explanation Of Function Codes224
Read Holding Register225
Write In Coil226
Write In Holding Register227
Loopback Test228
Write In Coils229
Writing In Holding Registers230
Exception Response231
Field Configuration231
Store New Register Data (Enter Command)232
Submitting An Enter Command232
Modbus Data Listing233
Modbus Coil List233
Modbus Holding Registers235
List Of Holding Registers235
Holding Registers for "A" Group Standard Functions240
"C" Group Intelligent Terminal Functions250
Appendix C: Drive Parameter Settings Tables254
Parameter Settings For Keypad Entry254
Main Profile Parameters255
Standard Functions256
Fine Tuning Functions260
Intelligent Terminal Functions262
Motor Constants Functions264
Appendix D: Ce-Emc Installation Guidelines265
Ce–Emc Installation Guidelines266
Sj200 Inverter With Footprint-Type Filter268
Sj200 Inverter With Book-Type Filter269
Hitachi Emc Recommendations270
Index271