Table of Contents
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CONTENTS
CONTENTS
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT NOTES ............................................................ 5
VIEW OF VEHICLE............................................................... 7
View of the vehicle from the left front (example) ................. 7
View of the vehicle from the right rear (example) ................ 8
LOCATION OF SERIAL NUMBERS ........................................ 9
Chassis number............................................................... 9
Engine number................................................................ 9
Shock absorber part number............................................. 9
CONTROLS ....................................................................... 10
Throttle grip.................................................................. 10
Clutch lever .................................................................. 10
Hand brake lever ........................................................... 10
Short circuit button ....................................................... 10
Fuel tap........................................................................ 10
Opening filler cap .......................................................... 11
Closing filler cap ........................................................... 11
Choke........................................................................... 11
Shift lever..................................................................... 11
Kickstarter .................................................................... 12
Foot brake pedal ........................................................... 12
Side stand (XC) ............................................................. 12
Plug-in stand (SX) ......................................................... 12
OPERATION...................................................................... 13
Advice on first use ......................................................... 13
Running in the engine.................................................... 14
RIDING INSTRUCTIONS .................................................... 15
Checks before putting into operation ............................... 15
Starting ........................................................................ 15
Starting up ................................................................... 16
Shifting, riding .............................................................. 16
Braking ........................................................................ 16
Stopping, parking .......................................................... 17
Refueling...................................................................... 17
SERVICE SCHEDULE......................................................... 18
authorized KTM workshop. ............................................. 18
authorized KTM workshop. (as additional order)................ 19
by the supervisory individual........................................... 19
MAINTENANCE WORK ON CHASSIS AND ENGINE .............. 20
Jacking up the motorcycle .............................................. 20
Removing the motorcycle from the work stand.................. 20
absorber ....................................................................... 20
Measuring rear wheel sag unloaded ................................. 21
Checking the static sag of the shock absorber .................. 21
Checking the riding sag of the shock absorber .................. 21
x
Adjusting the compression damping of the fork ................ 23
Adjusting the rebound damping of the fork....................... 23
Vehicle level ................................................................. 23
Bleeding fork legs.......................................................... 24
Cleaning the dust boots of the fork legs ........................... 25
Checking play of steering head bearing ............................ 25
...... 22
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x
..................................... 22
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....................................... 24
x
....................... 25
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x
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............................................... 26
x
x
x
Dismounting the front fender .......................................... 29
Installing the front fender............................................... 29
Dismounting the start number plate ................................ 30
Installing the start number plate ..................................... 30
Handlebar position ........................................................ 30
Checking the play in the throttle cable............................. 31
Checking chain dirt ....................................................... 32
Cleaning the chain......................................................... 32
Checking the chain tension ............................................ 32
Checking the chain tension - installing rear wheel............. 33
Checking rear sprocket / engine sprocket for wear ............. 33
Adjusting the chain tension ............................................ 33
Adjusting chain tension - after checking .......................... 34
Adjusting chain tension - installing rear wheel.................. 34
x
Adjusting basic position of clutch lever............................ 35
Checking the fluid level of hydraulic clutch...................... 35
Checking brake discs ..................................................... 36
Checking free play of hand brake lever............................. 36
Adjusting basic position of handbrake lever...................... 37
Checking the front brake fluid level ................................. 37
............................................ 38
x
Checking the front brake linings...................................... 38
Checking the free travel of the foot brake lever ................. 40
Checking rear brake fluid level........................................ 42
.............................................. 42
x
Checking the rear brake linings ....................................... 43
x
x
........................................... 45
x
........................................... 46
x
............................................ 46
x
Checking the tire condition............................................. 47
Checking tire air pressure ............................................... 47
Checking spoke tension.................................................. 48
Removing the seat ......................................................... 48
Mounting the seat ......................................................... 48
Cooling system .............................................................. 49
Checking the antifreeze and coolant level ........................ 49
Checking the coolant level.............................................. 50
x
.................................................. 50
....................................................... 51
x
Glass fiber yarn filling of main silencer ............................ 51
Removing main silencer ................................................. 51
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x
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x
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x
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x
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x
................................. 40
x
........... 41
x
..... 41
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....................................... 43
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x
.................................. 44
x
.......................................... 45
2
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