Installation, Start-Up
Operating and
Service and Maintenance
Instructions
Series 140/E
SAFETY
CONSIDERATIONS
........................
2
INTRODUCTION
..................................
3
CODES
AND
STANDARDS
..........................
4
Safety
.........................................
4
General
Installation
...............................
4
Combustion
and Ventilation
Air .....................
4
Duct Systems
...................................
5
Acoustical
Lining and Fibrous
Glass Duct
.............
5
Gas Piping
and Gas Pipe Pressure
Testing
.............
5
Electrical
Connections
............................
5
Venting
........................................
5
LOCATION
.......................................
5
AIR FOR COMBUSTION
AND VENTILATION
.........
7
INSTALLATION
..................................
10
Bottom
Return Air Inlet
..........................
10
Side Return Air Inlet .............................
10
Leveling
Legs (If Desired)
........................
11
Bottom
Return Air Inlet
..........................
12
Suspended
Furnace
Support
.......................
12
Platform
Furnace
Support
.........................
12
Roll-Out
Protection
.............................
12
Bottom
Return Air Inlet
..........................
12
Side Return Air Inlet .............................
12
General
Requirements
............................
13
Ductwork
Acoustical
Treatment
....................
13
Supply
Air Connections
..........................
13
Return Air Connections
..........................
19
115-V
Wiring
..................................
21
J-box
Relocation
...............................
21
Electrical
Connection
to J-Box
.....................
21
Power Cord Installation
in Furnace
J-Box
............
22
BX Cable Installation
in Furnace
J-Box
..............
22
24-V
Wiring
...................................
24
Accessories
....................................
24
General
Venting
Requirements
.....................
24
Masonry
Chimney
Requirements
...................
25
Appliance Application Requirements
................
27
Sidewall Venting ................................
27
START-UP, ADJUSTMENT, AND SAFETY CHECK .....
32
General .......................................
32
Start-Up Procedures .............................
32
Adjustments
...................................
37
Check Safety Controls
...........................
37
Checklist ......................................
38
SERVICE AND MAINTENANCE
PROCEDURES
.......
43
Introduction
...................................
43
Care and Maintenance
...........................
44
Sequence of Operation
...........................
47
Wiring Diagrams
...............................
48
Troubleshooting
................................
48
Accessory listing ................................
51
PARTS REPLACEMENT
INFORMATION GUIDE .......
52
ISO
9001:2000
Always
Ask For
Use of the AI IRI Cerfit_ed TM Mark indicates a
manuthcturer's
parlicipation
in the program.
For
\,erit_cation of certification
tbr individual products,
go to www.ahridirectory.org.
NOTE:
Read
the entire instruction
manual
before
starting
the
installation.
Portions
of the text and tables are reprinted
from NFPA 54/ANSI
Z223.1-2009©,
with
permission
of
Nation
Fire
Protection
Association,
Quincy,
MA 02269
and American
Gas Association,
Washington
DC
20001.
This
reprinted
material
is not
the
complete
and official
position
of the NFPA
or ANSI
on the
referenced
subject,
which
is represented
only by the standard
in
its entirely.