DAELIM S2-250 Service Manual page 165

REAR WHEEL / BRAKE / SUSPENSION / SWING ARM
PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL
CALIPER CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER
DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL
BOOT
BOOT BOOT BOOT BOOT
BOOT BOOT BOOT BOOT BOOT BOOT
BOOT BOOT BOOT BOOT
BOOT BOOT BOOT
PAD SPRING PAD SPRING PAD SPRING PAD SPRING PAD SPRING
PAD SPRING PAD SPRING
PAD SPRING PAD SPRING PAD SPRING PAD SPRING PAD SPRING PAD SPRING
PAD SPRING PAD SPRING PAD SPRING PAD SPRING PAD SPRING
15-4
DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL
PISTON PISTON PISTON PISTON PISTON
PISTON PISTON
PISTON PISTON PISTON PISTON PISTON PISTON
PISTON PISTON PISTON PISTON PISTON
CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER CALIPER CALIPER
CALIPER CALIPER CALIPER CALIPER CALIPER
BRACKET
BRACKET BRACKET BRACKET BRACKET BRACKET BRACKET
BRACKET BRACKET BRACKET BRACKET
BRACKET BRACKET BRACKET BRACKET
BRACKET BRACKET BRACKET
● Disassemble the piston seal and the dust seal.
● Clean the piston and inside of caliper with break fluid.
INSPECTION
● Check the caliper cylinder bore for scoring, scratches
or other damage.
● Measure the caliper I.D.
SERVICE LIMIT : 25.07mm
● Inspect piston surface for scratch or damage.
● Measure the piston O.D.
SERVICE LIMIT : 24.8mm
BRAKE CALIPER ASSEMBLY
● Clean the piston seal and the dust seal with the brake
fluid and install them in the caliper. Install the piston in
the caliper with the groove side of the piston facing the
pad.
● Apply the silicone grease to the pin bush.
● Connect the pin bush to the portion of the caliper.
● Install the pad spring in the caliper.
● Install the caliper pin bolt and the caliper bracket in the
caliper.
● Install the break pad in the caliper.