Disassembling The Internal Components - Riello CONDEXA HPR Series Instructions For The Installer And For The Technical Assistance Centre

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MAINTENANCE AND CLEANING
Cleaning the drain-trap
− Disconnect the pipes (A) and (B), take out the clip
(C) and remove the drain-trap.
− Loosen the lower and upper plugs, then take out
the float.
− Clean the parts of the drain-trap to remove any
solid residue.
9
Do not remove the float and the relative sealing
gasket, as their job is to prevent the leakage of
burnt gases in the room if there is no condensate.
9
Reposition the previously removed components
carefully. Check the float sealing gasket and replace
it if necessary. If the float gasket is replace, make
sure the new one is correctly positioned in its seat
(refer to the section figure).
9
After cleaning, fill the drain-trap with water (see
paragraph "3.1 Preliminary checks") before starting
up the boiler again.
9
After completing the maintenance work on the
drain-trap, we recommend running the boiler in
condensing mode for a few minutes to check there
are no leaks along the entire condensate evacua-
tion line.
9
If the appliance has been left unused for more than
60 days, the drain-trap in the boiler must be filled.
If the boiler is installed in a place where the am-
bient temperature may remain above 30°C for long
periods, fill the drain-trap after 30 days of non-
use. This operation must be carried out by profes-
sionally qualified personnel.
A
Ionisation electrode
The detector electrode play an important role in the
boiler ignition phase and maintaining an efficient com-
bustion; in this regard it is necessary to check its in-
tegrity and ensure that it is correctly positioned, strictly
respecting the reference position indicated in the figure.
If necessary replace it. The same rule applies to the ig-
nition electrode.
A = flame ignition electrode
B = detection electrode
C
B
A
B
C
A
A
9
Do not sandpaper the electrode.
9
During the annual maintenance, check the state of
wear of the electrodes and replace it if has badly
deteriorated.
9
The removal and eventual replacement of the elec-
trodes, including the ignition electrode, involves
also the replacement of the sealing gaskets.
Non-return valve
The boiler has a check valve.
To access the check valve:
ƒ remove the fan by unscrewing the 4 screws (D) fixing
it to the conveyor
ƒ make sure there are no foreign material deposits on
the membrane of the check valve and if any remove
them and checking for damage.
ƒ check the valve opens and closes correctly
ƒ re-assemble the components in reverse order, mak-
ing sure the check valve is put back in the correct di-
rection.
If maintenance has been carried out on the check valve,
make sure it is correctly repositioned to ensure the sys-
tem operates properly and safely.
4.1

Disassembling the internal components

Disassembling the air-gas conveyor
ƒ Switch off the electricity supply by turning the main
system switch OFF.
ƒ Close the gas shut-off valve.
ƒ Remove the casing as explained in paragraph "2.10
Removing the casing".
ƒ Disconnect the connecting cables of the electrodes.
ƒ Disconnect the power cables of the fan.
ƒ Take out the clip (A) of the mixer.
44
CONDEXA
CONDEXA
35-45 HPR
55-70 HPR
A
B
A
D
B

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