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Endress+Hauser Proline 500 Brief Operating Instructions

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KA01349D/06/EN/02.19
71424724
2019-02-01
Products
Brief Operating Instructions
Flowmeter
Proline 500 – digital
PROFINET transmitter
with electromagnetic sensor
These instructions are Brief Operating Instructions; they are
not a substitute for the Operating Instructions pertaining to
the device.
Brief Operating Instructions part 2 of 2: Transmitter
Contain information about the transmitter.
Brief Operating Instructions part 1 of 2: Sensor →  3
Solutions
Services

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  • Page 1 Services KA01349D/06/EN/02.19 71424724 2019-02-01 Brief Operating Instructions Flowmeter Proline 500 – digital PROFINET transmitter with electromagnetic sensor These instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device. Brief Operating Instructions part 2 of 2: Transmitter Contain information about the transmitter.
  • Page 2 Flowmeter Proline 500 – digital Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser...
  • Page 3 Flowmeter Proline 500 – digital Brief Operating Instructions for the flowmeter Brief Operating Instructions for the flowmeter The device consists of a transmitter and a sensor. The process of commissioning these two components is described in two separate manuals, that form the Brief Operating Instructions of the flowmeter: •...

  • Page 4: Table Of Contents

    Table of contents Flowmeter Proline 500 – digital Table of contents About this document ............. . 5 Symbols used .

  • Page 5: About This Document

    Flowmeter Proline 500 – digital About this document About this document Symbols used 1.1.1 Safety symbols Symbol Meaning DANGER! DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
  • Page 6 About this document Flowmeter Proline 500 – digital Symbol Meaning Protective Earth (PE) A terminal which must be connected to ground prior to establishing any other connections. The ground terminals are situated inside and outside the device: • Inner ground terminal: Connects the protectiv earth to the mains supply.

  • Page 7: Basic Safety Instructions

    Flowmeter Proline 500 – digital Basic safety instructions Basic safety instructions Requirements for the personnel The personnel must fulfill the following requirements for its tasks: ‣ Trained, qualified specialists must have a relevant qualification for this specific function and task.

  • Page 8: Workplace Safety

    Verification for borderline cases: ‣ For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.

  • Page 9: Device-Specific It Security

    Flowmeter Proline 500 – digital Basic safety instructions Device-specific IT security The device offers a range of specific functions to support protective measures on the operator' s side. These functions can be configured by the user and guarantee greater in-operation safety if used correctly.

  • Page 10: Product Description

    Product description Flowmeter Proline 500 – digital Product description The measuring system consists of a Proline 500 - digital transmitter and a Proline Promag electromagnetic sensor. The transmitter and sensor are mounted in physically separate locations. They are interconnected by a connecting cable.

  • Page 11: Installation

    Flowmeter Proline 500 – digital Installation Installation For detailed information about mounting the sensor, see the Sensor Brief Operating Instructions →  3 CAUTION Ambient temperature too high! Danger of electronics overheating and housing deformation. ‣ Do not exceed the permitted maximum ambient temperature .

  • Page 12: Wall Mounting

    Installation Flowmeter Proline 500 – digital Wall mounting 17 (0.67) 5.8 (0.23) 5.8 (0.23) 149 (5.85) A0029054  2 Engineering unit mm (in) Depends on order code for "Transmitter housing" Order code for "Transmitter housing" • Option A, aluminum coated: L =14 mm (0.55 in) •...

  • Page 13: Electrical Connection

    Flowmeter Proline 500 – digital Electrical connection Electrical connection NOTICE The measuring device does not have an internal circuit breaker. ‣ For this reason, assign the measuring device a switch or power-circuit breaker so that the power supply line can be easily disconnected from the mains.
  • Page 14 Electrical connection Flowmeter Proline 500 – digital Signal cable PROFINET Standard IEC 61156-6 specifies CAT 5 as the minimum category for a cable used for PROFINET. CAT 5e and CAT 6 are recommended. For more information on planning and installing PROFINET networks, see: "PROFINET Cabling and Interconnection Technology", Guideline for PROFINET...
  • Page 15 Flowmeter Proline 500 – digital Electrical connection 5.1.3 Connecting cable Standard cable A standard cable can be used as the connecting cable. Standard cable 4 cores (2 pairs); pair-stranded with common shield Shielding Tin-plated copper-braid, optical cover ≥ 85 % Cable length Maximum 300 m (1 000 ft), see the following table.
  • Page 16 Electrical connection Flowmeter Proline 500 – digital Order code for "Input; output 1", option RA "PROFINET" Order code for Cable entry/connection "Electrical connection" L, N, P, U Connector M12 × 1 – 1) 2) 1) 2) 1) 2) 1) 2) Connector M12 ×...
  • Page 17 Flowmeter Proline 500 – digital Electrical connection 5.1.8 Preparing the connecting cable When terminating the connecting cable, pay attention to the following points: ‣ For cables with fine-wire cores (stranded cables): Fit the cores with ferrules. Preparing the connecting cable: Promag H...
  • Page 18 Electrical connection Flowmeter Proline 500 – digital Preparing the connecting cable: Promag P and Promag W Transmitter Sensor 90 (3.54)* 70 (2.76) 50 (1.97) 20 (0.8)* 170 (6.7)* 8 (0.3) 10 (0.4) 80 (3.15) 50 (1.97) 6 (0.24) A0029330 A0029443...

  • Page 19: Connecting The Measuring Device

    Flowmeter Proline 500 – digital Electrical connection Connecting the measuring device NOTICE Limitation of electrical safety due to incorrect connection! ‣ Have electrical connection work carried out by appropriately trained specialists only. ‣ Observe applicable federal/national installation codes and regulations.
  • Page 20 Electrical connection Flowmeter Proline 500 – digital Connecting the connecting cable to the sensor connection housing Connection via terminals with order code for "Housing" Available for sensor Option A "Aluminum, coated" →  21 Promag P, W Option B "Stainless"...
  • Page 21 Flowmeter Proline 500 – digital Electrical connection Connecting the sensor connection housing via terminals 10 (0.4) 3 mm TX 20 TX 20 22 mm 24 mm A0029616 Loosen the securing clamp of the housing cover. Unscrew the housing cover. Push the cable through the cable entry . To ensure tight sealing, do not remove the sealing ring from the cable entry.
  • Page 22 Electrical connection Flowmeter Proline 500 – digital Connecting the sensor connection housing via terminals 10 (0.4) 8 mm 22 mm 24 mm A0029613 Release the securing screw of the housing cover. Open the housing cover. Push the cable through the cable entry . To ensure tight sealing, do not remove the sealing ring from the cable entry.
  • Page 23 Flowmeter Proline 500 – digital Electrical connection Connecting the sensor connection housing via the connector A0029615 Connect the protective ground. Connect the connector. Endress+Hauser...
  • Page 24 Electrical connection Flowmeter Proline 500 – digital Connecting the connecting cable to the transmitter TX 20 TX 20 10 (0.4) 22 mm 24 mm A0029597 Loosen the 4 fixing screws on the housing cover. Open the housing cover. Fold open the terminal cover.
  • Page 25 Flowmeter Proline 500 – digital Electrical connection 5.2.2 Connecting the transmitter A0028200 Terminal connection for supply voltage Terminal connection for signal transmission, input/output Terminal connection for signal transmission, input/output Terminal connection for connecting cable between sensor and transmitter Terminal connection for signal transmission, input/output or terminal connection for network connection via service interface (CDI-RJ45);...
  • Page 26 Electrical connection Flowmeter Proline 500 – digital Connecting the PROFINET connector TX 20 TX 20 22 mm 24 mm A0033987 Loosen the 4 fixing screws on the housing cover. Open the housing cover. Fold open the terminal cover. Push the cable through the cable entry . To ensure tight sealing, do not remove the sealing ring from the cable entry.
  • Page 27 Flowmeter Proline 500 – digital Electrical connection Connecting the supply voltage and additional inputs/outputs TX 20 TX 20 10 (0.4) 22 mm 24 mm A0033831 Push the cable through the cable entry . To ensure tight sealing, do not remove the sealing ring from the cable entry.
  • Page 28 Electrical connection Flowmeter Proline 500 – digital WARNING Excessive tightening torque applied to the fixing screws! Risk of damaging the plastic transmitter. ‣ Tighten the fixing screws as per the tightening torque: 2 Nm (1.5 lbf ft) Tighten the 4 fixing screws on the housing cover.
  • Page 29 Flowmeter Proline 500 – digital Electrical connection 5.2.3 Integrating the transmitter into a network This section only presents the basic options for integrating the device into a network. Integrating via the service interface The device is integrated via the connection to the service interface (CDI-RJ45).
  • Page 30 Electrical connection Flowmeter Proline 500 – digital Integrating into a ring topology The device is integrated via the terminal connection for signal transmission (output 1) and the connection to the service interface (CDI-RJ45). Note the following when connecting: • Recommended cable: CAT5e, CAT6 or CAT7, with shielded connector (e.g. brand: YAMAICHI ;...

  • Page 31: Hardware Settings

    Flowmeter Proline 500 – digital Electrical connection Hardware settings 5.3.1 Setting the device name A measuring point can be quickly identified within a plant on the basis of the tag name. The tag name is equivalent to the device name (name of station of the PROFINET specification).
  • Page 32 Electrical connection Flowmeter Proline 500 – digital Setting the device name Risk of electric shock when opening the transmitter housing. ‣ Before opening the transmitter housing: ‣ Disconnect the device from the power supply. The default IP address may not be activated .

  • Page 33: Ensuring Potential Equalization

    Flowmeter Proline 500 – digital Electrical connection 5.3.2 Activating the default IP address The default IP address 192.168.1.212 can be activated by DIP switch. Activating the default IP address via the DIP switch Risk of electric shock when opening the transmitter housing.
  • Page 34 • Grounding rings can be ordered separately as an accessory from Endress+Hauser . When ordering make sure that the grounding rings are compatible with the material used for the...
  • Page 35 Flowmeter Proline 500 – digital Electrical connection Potential equalization via grounding electrodes on process connection A0028972 Hexagonal-headed bolts of process connection Integrated grounding electrodes O-ring seal Sensor 5.4.2 Promag P and Promag W For devices intended for use in hazardous locations, please observe the guidelines in the Ex documentation (XA).
  • Page 36 Electrical connection Flowmeter Proline 500 – digital Ground cable Copper wire, at least 6 mm (0.0093 in DN 300 DN 350 ≥ ≤ A0029338  4 Potential equalization via ground terminal and pipe flanges Connect both sensor flanges to the pipe flange via a ground cable and ground them.

  • Page 37: Ensuring The Degree Of Protection

    Flowmeter Proline 500 – digital Electrical connection Pipe with a cathodic protection unit This connection method is only used if the following two conditions are met: • Metal pipe without liner or pipe with electrically conductive liner • Cathodic protection is integrated in the personal protection equipment...

  • Page 38: Post-Connection Check

    Electrical connection Flowmeter Proline 500 – digital To ensure that moisture does not enter the cable entry: Route the cable so that it loops down before the cable entry ("water trap").  A0029278 Insert dummy plugs into unused cable entries.

  • Page 39: Operation Options

    Flowmeter Proline 500 – digital Operation options Operation options Overview of operation options A0034513 Local operation via display module Computer with Web browser (e.g. Internet Explorer) or with operating tool (e.g. FieldCare, DeviceCare, AMS Device Manager, SIMATIC PDM) Field Xpert SFX350 or SFX370...

  • Page 40: Structure And Function Of The Operating Menu

    Operation options Flowmeter Proline 500 – digital Structure and function of the operating menu 6.2.1 Structure of the operating menu Operating menu for operators and maintenances Language Operation task-oriented Setup Diagnostics Operating menu for experts Expert function-oriented A0014058-EN  6 Schematic structure of the operating menu 6.2.2...

  • Page 41: Access To The Operating Menu Via The Local Display

    Flowmeter Proline 500 – digital Operation options Access to the operating menu via the local display X X X X X X 19.184 mA 12.5 X X X X X X Language à English 20.50 Deutsch Español Français Xxxxxxx A B C D E F G H I J K M N O P Q R S T U V W +0.000 Xx...
  • Page 42 Operation options Flowmeter Proline 500 – digital 6.3.1 Operational display Explanatory symbols for the measured value Status area • Depends on the device version, e.g.: The following symbols appear in the status area of the – : Volume flow operational display at the top right: –...
  • Page 43 Flowmeter Proline 500 – digital Operation options Numeric editor Confirms selection. Moves the input position one position to the left. Exits the input without applying the changes. Inserts decimal separator at the input position. Inserts minus sign at the input position.

  • Page 44: Access To The Operating Menu Via The Operating Tool

    Operation options Flowmeter Proline 500 – digital Keys and meaning Minus/Enter key combination (press the keys simultaneously) With an operational display: • If keypad lock is active: Press the key for 3 s: Deactivates the keypad lock. • If keypad lock is not active: Press the key for 3 s: Opens the context menu including the option for activating the keypad lock.

  • Page 45: System Integration

    Flowmeter Proline 500 – digital System integration System integration Overview of device description files 7.1.1 Current version data for the device Firmware version 01.01.zz • On the title page of the Operating instructions • On the transmitter nameplate • Firmware version Diagnostics →...
  • Page 46 System integration Flowmeter Proline 500 – digital 7.2.1 File name of the device master file (GSD) Example of the name of a device master file: GSDML-V2.3.x-EH-PROMAG 500-yyyymmdd.xml GSDML Description language V2.3.x Version of the PROFINET specification Endress+Hauser PROMAG Instrument family...

  • Page 47: Cyclic Data Transmissionpromag

    Flowmeter Proline 500 – digital System integration Cyclic data transmissionPromag 7.3.1 Overview of the modules The following tables shows which modules are available to the measuring device for cyclic data exchange. Cyclic data exchange is performed with an automation system.
  • Page 48 System integration Flowmeter Proline 500 – digital Selection: device function Slot Device function Status (meaning) Empty pipe detection • 0 (device function not active) 1…10 • 1 (device function active) Low flow cut off Diagnose Input module Transmit discrete input values (diagnostic information) from the measuring device to the automation system.
  • Page 49 Flowmeter Proline 500 – digital System integration Totalizer Control submodule Control the totalizer via the automation system. Selection: control totalizer Slot Sub-slot Value Control totalizer Totalize Reset + hold Preset + hold 11…13 Reset + totalize Preset + totalize Hold Totalizer Mode submodule Configure the totalizer via the automation system.
  • Page 50 System integration Flowmeter Proline 500 – digital Density Temperature Unit code Unit Unit code Unit 1099 kg/dm 1000 1103 kg/l 1003 °R 1097 kg/m 1628 SD4°C 1629 SD15°C 1630 SD20°C 32833 SG4°C 32832 SG15°C 32831 SG20°C 1107 lb/ft 1108 lb/gal (us) 32836 lb/bbl (us;liq.)
  • Page 51 Flowmeter Proline 500 – digital System integration Discrete Output module Transmit discrete output values from the automation system to the measuring device. Assigned device functions Slot Device function Status (meaning) • 0 (disable device function) Flow override • 1 (enable device function) Relay output value: 18…20...
  • Page 52 System integration Flowmeter Proline 500 – digital Verification control Start verification (output data) A change in the status from 0 to 1 starts the verification 7.3.3 Status coding Status Coding (hex) Meaning BAD - Maintenance alarm 0x24 A measured value is not available because a device error has occurred.
  • Page 53 Flowmeter Proline 500 – digital System integration Slot Factory setting Flow velocity 5…10 – Totalizer 1 Totalizer 2 Totalizer 3 7.3.5 Startup configuration Startup configuration • Management: (NSU) – Software revision – Write protection • System units: – Mass flow –...

  • Page 54: Commissioning

    Commissioning Flowmeter Proline 500 – digital Commissioning Function check Before commissioning the measuring device: ‣ Make sure that the post-installation and post-connection checks have been performed. • "Post-installation check" checklist →  12 • "Post-connection check" checklist →  38...

  • Page 55: Configuring The Measuring Device

    Flowmeter Proline 500 – digital Diagnostic information Configuring the measuring device The Setup menu with its submenus and guided wizards is used for fast commissioning of the device. They contain all the parameters required for configuration, such as for measurement or communication.
  • Page 56 Diagnostic information Flowmeter Proline 500 – digital X X X X X X X X X X X X X X 20.50 S801 Supply voltage Menu Diagnostic list Diagnostics 1 S801 Supply voltage Diagnostics 2 Diagnostics 3 Supply voltage (ID:203)
  • Page 60 www.addresses.endress.com...

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