Model Swd Maintenance; Battery Maintenance; Dc Motor Brush Replacement - Linear SWR Installation Manual

Swing gate operator
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Model SWD Maintenance

Battery Maintenance

The gel-cell batteries in this operator require no routine
maintenance. For assured continued performance, they
should be replaced every year. If power is to be removed
for one week or more, disconnect the negative wire from
the batteries as this will prevent deep discharging. Fully
charge before use after storage or upon initial installation.
1
REMOVE BRUSH RETAINING
CAP WITH FLATBLADE
SCREWDRIVER
4
SWR • SWC • SWD Swing Gate Operator Installation Guide
5
REPLACE CAP AND
CAREFULLY SCREW
INTO HOLDER
DON'T OVERTIGHTEN
THE CAP, IT WILL CRACK!
PUSH BRUSH INTO
THE HOLDER (IT ONLY
FITS IN ONE WAY)
Figure 15. Replacing DC Motor Brushes

DC Motor Brush Replacement

Brushes should be inspected every 100,000 cycles or
yearly, whichever comes first. The motor has two brushes,
one on each side.
Original brushes are approximately 3/4" long and should
be replaced when they are 1/2" long, or sooner. If brushes
are allowed to wear beyond this point, permanent damage
to the motor may result.
To inspect the brushes: (1) remove the retaining cap with
straight-blade screwdriver; (2) carefully pull assembly
straight out; (3) measure the remaining brush material.
To reinstall: (4) place the brush in holder, aligning the
brush's rounded indentation correctly with motor shaft;
(5) gently push in the spring and align metal contact with
oval slot in the brush holder, then push it in with retaining
cap. Hold the cap in place and thread the cap into brush
holder. Do not overtighten or cap will crack!
Repeat for the other brush.
PULL ON CONTACT
2
TO REMOVE BRUSH
REPEAT INSPECTION WITH THE BRUSH
ON THE OTHER SIDE OF THE MOTOR
- 30 -
INSPECT THE LENGTH
3
OF THE BRUSH
3/4" WHEN NEW,
REPLACE WHEN 1/2"
LONG OR SOONER
227965 X28

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