Table of Contents
Advertisement
Quick Links
Register at www.Toro.com.
Original Instructions (EN)
Reelmaster
Traction Units
Model No. 03606—Serial No. 315000001 and Up
Model No. 03606A—Serial No. 315000001 and Up
Model No. 03607—Serial No. 315000001 and Up
Model No. 03607A—Serial No. 315000001 and Up
Form No. 3387-277 Rev D
®
5410-D and 5510–D
*3387-277* D
Advertisement
Table of Contents
Related Manuals for Toro 03606A
Summary of Contents for Toro 03606A
- Page 1 Reelmaster ® 5410-D and 5510–D Traction Units Model No. 03606—Serial No. 315000001 and Up Model No. 03606A—Serial No. 315000001 and Up Model No. 03607—Serial No. 315000001 and Up Model No. 03607A—Serial No. 315000001 and Up *3387-277* D Register at www.Toro.com.
- Page 2 Authorized Service specific Declaration of Conformity (DOC) sheet. Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model WARNING and serial numbers are on a plate mounted on the left side of the frame under the foot rest.
-
Page 3: Table Of Contents
Connections..........52 Safety ............... 4 Fuel Pick-up Tube Screen......... 52 Safe Operating Practices........4 Electrical System Maintenance ......53 Toro Riding Mower Safety........6 Servicing the Battery......... 53 Sound Power Level ..........7 Fuses..............53 Sound Pressure Level ........7 Drive System Maintenance ........ -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial, slip-resistant footwear, long trousers, hard hat, Improper use or maintenance by the operator safety glasses, and ear protection. or owner can result in injury. To reduce the • potential for injury, comply with these safety Thoroughly inspect the area where the equipment instructions and always pay attention to the safety is to be used and remove all objects which may be... - Page 5 • Before attempting to start the engine, disengage – after striking a foreign object or if an abnormal all blade attachment clutches, shift into neutral, vibration occurs. Inspect the mower for and engage the parking brake. damage and make repairs before restarting and operating the equipment •...
-
Page 6: Toro Riding Mower Safety
The following list contains safety information specific or near the mowing area, stop mowing. Careless to Toro products or other safety information that you operation, combined with terrain angles, ricochets, must know that is not included in the CEN, ISO, or or improperly positioned guards can lead to thrown ANSI standard. -
Page 7: Sound Power Level
Hand-Arm • To ensure safety and accuracy, have an Authorized Measured vibration level for right hand = 0.66 m/s Toro Distributor check the maximum engine speed with a tachometer. Measured vibration level for left hand = 0.98 m/s • If major repairs are ever needed or if assistance is Uncertainty Value (K) = 0.5 m/s... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal93-7272 93-7272 1. Cutting/dismemberment hazard, fan—stay away from moving parts. decal106-6755 106-6755 1. - Page 9 r:\decal110-8869 110-8869 1. Warning—read the Operator's Manual, do not operate this machine unless you are trained. 2. Thrown object hazard—keep bystanders a safe distance from the machine. 3. Tipping hazard—slow machine before turning, do not turn at high speeds; lower the cutting unit when driving down slopes;...
- Page 10 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 8.
- Page 11 decal125-2927 125–2927 1. Read the Operator’s Manual for maintenance information.
-
Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the step height. – No parts required Adjust the control-arm position. Right front hose guide Install the cutting units. -
Page 13: Adjusting The Tire Pressure
Raise or lower the step to the desired height and secure the brackets to the frame with the 2 bolts and nuts. Repeat the procedure on the other step. Adjusting the Tire Pressure No Parts Required Adjusting the Control-Arm Procedure Position The tires are over-inflated for shipping. -
Page 14: Installing The Cutting Units
Remove the 2 carriage bolts and nuts securing the rod bracket to the cutting-unit tabs (Figure Installing the Cutting Units Parts needed for this procedure: Right front hose guide Left front hose guide g003949 Figure 5 1. Turf-compensation spring 3. Spring tube Procedure 2. - Page 15 Note: When installing or removing the cutting units, make sure that the hairpin cotter is installed in the spring-rod hole next to the rod bracket. When not installing or removing the cutting units, the hairpin cotter must be installed in the hole in the end of the rod.
- Page 16 Lower all lift arms completely. Remove the snapper pin and the cap from the lift-arm-pivot yoke (Figure 10). g003979 Figure 12 1. Lynch pin and washer Insert the lift-arm yoke onto the carrier-frame shaft (Figure 11). Insert the lift-arm shaft into the lift arm and g003975 secure it with the washer and lynch pin Figure 10...
-
Page 17: Adjusting The Turf-Compensation Spring
Note: Rotate the motor counterclockwise until the flanges encircle the bolts and then tighten the bolts. Important: Make sure that the reel-motor Adjusting the hoses are not twisted, kinked or in the risk of being pinched. Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring transfers weight from the front to the rear roller... -
Page 18: Using The Cutting-Unit Kickstand
Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever you need to tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the g004144 back end of the bedbar-adjusting screws are not Figure 17... -
Page 19: Product Overview
Traction Pedal Product Overview The traction pedal controls the forward and reverse operation (Figure 20). Press the top of the pedal to move forward and the bottom to move rearward. Ground speed depends on how far you press the pedal. For no load, maximum ground speed, set the engine speed to the F position and fully press the pedal. - Page 20 Tilt-Steering Pedal Lower Mow/Raise Control Lever To tilt the steering wheel toward you, press the foot This lever raises and lowers the cutting units and also pedal down, pull the steering tower toward you to starts and stops the cutting units when the cutting the most comfortable position, and release the pedal units are enabled in the M mode...
- Page 21 Using the InfoCenter LCD Display The InfoCenter LCD display shows information about your machine, such as the operating status, various diagnostics, and other information about the machine (Figure 25). There is a splash screen and main information screen of the InfoCenter. You can switch between the splash screen and main information screen, at any time, by pressing any of the InfoCenter buttons and then selecting the appropriate directional...
- Page 22 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Engine Engine rpm/status—indicates the engine speed (rpm) Key switch Hour meter Indicates when the cutting units are Info icon being lowered Indicates when the cutting units are Fast being raised PIN code...
- Page 23 Refer to are English or Metric the Service Manual or your Language Controls the language used Authorized Toro Distributor for on the InfoCenter*. more information on the Faults menu and the information LCD Backlight Controls the brightness of the contained there.
- Page 24 Figure 27 is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your Authorized Toro Distributor for To enter the PIN code, press the center button assistance. until the correct first digit appears, then press...
-
Page 25: Specifications
0 to 13 kph (0 to 8 mph) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a... -
Page 26: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION g009027 Figure 28 If you leave the key in the ignition switch, 1. Wear safety glasses. 2. Wear hearing protection. someone could accidently start the engine and seriously injure you or other bystanders. - Page 27 Fuel filter plugging may be expected for a time • after converting to biodiesel blends. Never keep fuel in containers with zinc plating on the inside. • Contact your Authorized Toro Distributor if you • Do not use fuel additives. wish for more information on biodiesel.
-
Page 28: Checking The Cooling System
Fuel Tank Capacity Checking the Cooling System 53 L (14 US gallons) Clean debris off the screen, oil cooler, and front of Adding Fuel the radiator daily and more often if conditions are extremely dusty and dirty. Refer to Removing Debris Park the machine on a level surface. -
Page 29: Checking The Hydraulic Fluid
31). Remove the cap 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers.) from the filler neck. Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. -
Page 30: Checking The Reel-To-Bedknife Contact
Checking the parking brake, set the engine-speed switch to the M position and ensure that the IDDLE Reel-to-Bedknife Contact Enable/Disable switch is in the D position. ISABLE Remove your foot from the traction pedal and Each day before operating, check reel-to-bedknife make sure that the pedal is in the N EUTRAL contact, regardless if the quality of cut had previously... -
Page 31: Cutting Grass With The Machine
Cutting Grass with the Diesel Particulate Filter Regeneration Machine Note: The diesel particulate filter (DPF) is part of the exhaust Cutting grass at a rate that loads the engine promotes DPF regeneration. system. The diesel-oxidation catalyst of the DPF reduces harmful gasses and the soot filter removes Move the machine to the job site and align the soot from the engine exhaust. - Page 32 DPF Soot Accumulation • DPF regeneration is a process that heats the DPF to convert the soot to ash. • Over time, the DPF accumulates soot in the soot • In addition to the warning messages, the computer filter. The computer for the engine monitors the reduces the power produced by the engine at soot level in the DPF.
- Page 33 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
- Page 34 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
- Page 35 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
- Page 36 Reset Regeneration Parked Regeneration g214713 g214711 Figure 40 Figure 39 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 40). InfoCenter (Figure 39). • If a parked regeneration is needed, the InfoCenter •...
- Page 37 Engage the parking brake. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 24). Access the protected menu and unlock the protected settings submenu (Figure 42);...
- Page 38 g211986 g212405 Figure 46 Figure 48 Move the throttle control to and press LOW IDLE The “Waiting on ” message displays the center button (Figure 47). (Figure 49). g212372 g212406 Figure 47 Figure 49 The following messages display as the parked The computer determines whether the regeneration process begins: regeneration runs.
- Page 39 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 52).
-
Page 40: Adjusting The Lift-Arm Counterbalance
You need a distributor technician to perform the The lift-arm switch is located underneath the recovery regeneration process; contact your hydraulic tank behind the front, right lift arm Authorized Toro Distributor. (Figure 55). Loosen the switch-mounting screws and Adjusting the Lift-Arm... -
Page 41: Jacking Points
Tie Downs • Front—the hole in the rectangular pad, under the axle tube, inside each front tire (Figure 58). g003995 Figure 56 1. Bypass-valve bolt Close the bypass valve before starting the engine. However, do not exceed 7 to 11 N-m (5 to 8 ft-lb) torque to close the valve. -
Page 42: Understanding The Diagnostic Light
Understanding the Verifying the Interlock-Switch Function Diagnostic Light Park the machine on a level surface, lower the The machine is equipped with a diagnostic light, which cutting units, stop the engine, and engage the indicates if the machine detects a malfunction. The parking brake. -
Page 43: Hydraulic-Valve Solenoid Functions
Hydraulic-Valve Solenoid avoid sharp turns on slopes to prevent roll overs. Lower the cutting units when going downhill for Functions steering control. Use the list below to identify and describe the different functions of the solenoids in the hydraulic manifold. Each solenoid must be energized to allow function to occur. -
Page 44: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb). After the first hour •... -
Page 45: Daily Maintenance Checklist
Refer to your engine operator's manual for additional maintenance procedures. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 46: Service Interval Chart
Service Interval Chart decal125-2927 Figure 61 CAUTION If you leave the key in the switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the switch before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions,... - Page 47 • Cutting-unit lift-arm cylinders (2 each) (Figure g012150 Figure 63 • Lift-arm pivots (1 each) (Figure • Cutting-unit carrier-frame and pivot (2 each) (Figure g003987 Figure 66 • Axle-steering pivot (1) (Figure g003960 Figure 64 g004169 • Lift-arm-pivot shaft (1 each) (Figure Figure 67 •...
-
Page 48: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air-cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose g011615 Figure 69 clamps. Service the air-cleaner filter only when the service indicator requires it (Figure 70). -
Page 49: Servicing The Engine Oil
Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers. - Page 50 Crankcase Oil Capacity 5.2 L (5.5 US qt) with the filter Changing the Engine Oil and Filter Service Interval: Every 250 hours—Change the engine oil and filter. Remove the drain plug and let the oil flow into a drain pan (Figure 73).
-
Page 51: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter
DPF. Figure 76 Refer to your Authorized Toro Distributor for 1. Water separator filter canister diesel-oxidation catalyst and the soot filter replacement parts or service. Clean the area where the filter canister mounts. -
Page 52: Servicing The Engine-Fuel Filter
Checking the Fuel Lines Lubricate the gasket on the filter canister with clean oil. and Connections Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an Check the fuel lines and connections every 400 hours additional 1/2 turn. -
Page 53: Electrical System Maintenance
Fuses Electrical System Maintenance There are 8 fuses in the electrical system. The fuse block is located behind the control arm access panel (Figure 78). Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. -
Page 54: Drive System Maintenance
Drive System Start the engine and rotate the cam hex in either direction until the wheels cease rotation. Maintenance Tighten the locknut to secure the adjustment. Stop the engine. Remove the jack stands and Adjusting the Traction lower the machine to the shop floor. Test drive the machine to make that sure it does Drive for Neutral not creep. -
Page 55: Cooling System Maintenance
Cooling System Thoroughly clean both sides of the and the radiator/oil cooler with compressed air (Figure Maintenance 83). Removing Debris from the Cooling System Remove debris from the screen and radiator/oil cooler daily (clean more frequently in dirty conditions). Turn the engine off and remove the key from the ignition switch. -
Page 56: Brake Maintenance
Brake Maintenance Note: Ensure that the cable conduit does not rotate during tightening procedure. Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel of the brake pedal, or when more holding force is required (Figure 84). -
Page 57: Adjusting The Parking-Brake Latch
Adjusting the Belt Maintenance Parking-Brake Latch Servicing the Alternator If the parking brake fails to engage and latch, adjust the brake pawl. Belt Loosen the 2 screws securing the parking-brake Service Interval: After the first 10 hours pawl to the frame (Figure 86). -
Page 58: Hydraulic System Maintenance
(Figure 89). With the engine Toro distributor because the system must be flushed. running at operating temperature, view the indicator, it Contaminated fluid looks milky or black when should be in the Green zone. When the indicator is in compared to clean oil. -
Page 59: Checking The Hydraulic Lines And Hoses
Stop the engine and check for leaks. Ports Use the hydraulic-system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Use the test ports on the front hydraulic tubes to assist in troubleshooting the traction circuit (Figure... - Page 60 g003982 g003983 Figure 92 Figure 94 1. Traction-circuit test port 1. Lift-circuit test port Use the test ports on the mow manifold block to assist in troubleshooting the mow circuit (Figure 93). g021221 Figure 93 1. Mow-circuit test ports Use the test port on the lift manifold block to assist in troubleshooting the lift circuit (Figure 94).
-
Page 61: Cutting Unit System Maintenance
Cutting Unit System Apply lapping compound with a long handle brush. Maintenance Important: Never use a short-handled brush. Backlapping the Cutting If the reels stall or become erratic while backlapping, select a higher reel-speed setting Units until the speed stabilizes, then return the reel speed to your desired speed. -
Page 62: Storage
Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part Number 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 63 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.