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Summary of Contents for Toro 03634
- Page 1 Form No. 3392-633 Rev A 8 and 11-Blade DPA Cutting Unit with 5in Reel Reelmaster ® 5010-H/5210/5410 Series Traction Unit Model No. 03634—Serial No. 315000001 and Up Model No. 03635—Serial No. 315000001 and Up *3392-633* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
1 Inspecting the Cutting Unit ........4 product properly and safely. 2 Cutting Unit Kickstand .......... 4 You may contact Toro directly at www.Toro.com for product 3 Adjusting the Rear Shield ........4 safety and operation training materials, accessory information, 4 Installing the Loose Parts ........ -
Page 3: Safety
Look for in safe operating condition. the Toro logo to assure genuineness. Using unapproved • Always wear substantial shoes. Do not operate cutting replacement parts and accessories could void the warranty units while wearing sandals, tennis shoes, sneakers or of The Toro Company. -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. Use the kickstand when tipping the – No parts required cutting unit. – No parts required Adjust the rear shield. -
Page 5: Installing The Loose Parts
Adjusting the Rear Shield Installing the Loose Parts No Parts Required Parts needed for this procedure: Straight grease fitting Procedure O-ring Under most conditions, best dispersion is attained when the rear shield is closed (front discharge). When conditions are Procedure heavy or wet, rear shield may be opened. - Page 6 Figure 7 1. O-ring 5. Install the reel motor, and grease the side plate until excess grease pours out of the grease vent (Figure...
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Page 7: Product Overview
Product Overview Specifications Model Number Net Weight 03634 41 kg (90 lb) 03635 42 kg (93 lb) Cutting Unit Accessories and Kits (see maintains a consistent height of cut and prevents clumping. parts catalog for part numbers) This leads to a better after-cut appearance. -
Page 8: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Making Adjustments Adjusting the Bedknife to the Reel Use this procedure to set the bedknife to the reel and to check the condition of the reel and bedknife and their interaction. Figure 9 After completing this procedure, always test the cutting unit performance under your field conditions. - Page 9 12. Test the cutting performance by inserting a long strip Note: The position of the rear roller to the reel of Toro cutting performance paper between reel and is controlled by the machining tolerances of the bedknife, perpendicular to the bedknife (Figure 10).
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Page 10: Height-Of-Cut Chart Terms
Height-of-Cut Chart Terms Rear Spacers The number of rear spacers determines the aggressiveness Height-of-Cut Setting (HOC) of cut for the cutting unit. For a given height of cut, adding spacers, below the side plate mounting flange, increases the The desired height-of-cut. aggressiveness of the cutting unit. -
Page 11: Height-Of-Cut Chart
Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less... - Page 12 (0.250-0.500 inch) 1. Gauge bar 4. Holes used for setting Groomer HOG EdgeMax® 6.9 mm 9.5-38.1 mm 2. Height adjusting screw 5. Hole not used (03634) (0.270 inch) (0.375-1.50 inch)* 3. Nut 6.9 mm 9.5-38.1 mm Standard (Optional) (0.270 inch) (0.375-1.50 inch)*...
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Page 13: Checking And Adjusting The Cutting Unit
(Refer to the Toro Manual for Sharpening Reel and Rotary Mowers). Light contact is preferred at all times. If light contact is not... - Page 14 Figure 20 1. Lead-in chamfer on right end of bedknife Do not make lead-in chamfer too large as it may cause turf tufting.
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Page 15: Servicing The Bedknife
5.6 mm 4.8 mm 10/10 Degrees (Optional) (0.220 inch) (0.190 inch) EdgeMax® 108-9095 6.9 mm 4.8 mm 10/5 Degrees (model 03634) (0.270 inch) (0.190 inch) Standard (Optional) 108-9096 6.9 mm 4.8 mm 10/5 Degrees (0.270 inch) (0.190 inch) Heavy Duty (Optional) 110-4074 9.3 mm... -
Page 16: Maintenance
Maintenance Servicing the Bedbar Removing the Bedbar Lubrication 1. Turn bedbar adjuster screws counterclockwise to back Each cutting unit has 5 grease fittings (Figure 23) that must be the bedknife away from reel (Figure 24). lubricated regularly with No. 2 general-purpose lithium-base grease. - Page 17 Assembling the Bedbar 1. Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. 2. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. Note: Position a nylon washer on each side of the side plate boss.
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Page 18: Servicing The Roller
Servicing the Roller and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions The roller Rebuild Kit and the Roller Rebuild Tool Kit required to rebuild a roller with the roller rebuild kit. Refer (Figure 28) are available for servicing the roller. - Page 19 Notes:...
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- Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 23 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.