Front Gearcase Lubrication - Polaris RZR 900 2015 Service Manual

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11. Reinstall the fill plug and torque to specification.
TORQUE
Transmission Fill / Drain Plug Torque:
14 ft-lbs (19 Nm)
12. Check for leaks. Dispose of used lubricant properly.

FRONT GEARCASE LUBRICATION

NOTE
It is important to follow the front gearcase maintenance
intervals described in the Periodic Maintenance Chart.
Regular fluid level inspections should be performed as
well.
The front gearcase fluid level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Front Gearcase Fluid Level Check
The fill plug is located on the bottom right side of the front
gearcase. Access the fill plug through the right front
wheel well. Maintain fluid level even with the bottom of
the fill plug hole.
1. Position vehicle on a level surface.
q
2. Remove the fill plug
and check the fluid level.
3. If fluid level is not even with the bottom threads, add
the recommended fluid as needed. Do not overfill.
4. Reinstall the fill plug and torque to specification.
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
Front Gearcase Fill / Drain Plug Torque:
Front Gearcase Fluid Change:
The drain plug is located on the bottom of the front
gearcase. Access the drain plug through the access
hole in the frame underneath the front gearcase.
5. Remove the fill plug.
6. Place a drain pan under the front gearcase drain
plug.
7. Remove the drain plug
completely.
8. Clean the drain plug magnetic surface.
9. Reinstall the drain plug and torque to specification.
10. Add the recommended amount of fluid through the fill
hole. Maintain the fluid level even with the bottom
threads of the fill plug hole.
Recommended Front Gearcase Fluid:
11. Reinstall the fill plug and torque to specification.
Front Gearcase Fill / Drain Plug Torque:
12. Check for leaks. Dispose of used fluid properly.
2015-2016 RZR 900
MAINTENANCE
TORQUE
10 ft-lbs (14 Nm)
w
and allow fluid to drain
FLUID CAPACITY
Polaris Demand Drive
(PN 2877922) (Quart)
900 Capacity:
7.5 oz. (222 mL)
4 900 Capacity:
8.5 oz. (250 mL)
TORQUE
10 ft-lbs (14 Nm)
2016 RZR S 1000 Service
2
2.27

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