Steering System; Steering - General; Steering Rack Replacement; Tie Rod Replacement - Polaris RZR 900 2015 Service Manual

STEERING SYSTEM

STEERING - GENERAL

STEERING RACK REPLACEMENT

1. Safely lift the vehicle and remove both front wheels.
2. Remove the lower steering shaft. (see Chapter 8 –
Lower Steering Shaft Removal, page 8.12)
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3. Remove the fasteners
retaining the tie rod end to the knuckle.
4. Remove the steering rack mounting bolts
remove the steering rack out of the vehicle.
5. Reverse procedure for installation. Torque NEW
fasteners to specification.
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
for both tie rod ends
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and

TIE ROD REPLACEMENT

1. Safely lift the vehicle.
2. Remove the four wheel nuts.
3. Remove the fastener
2015-2016 RZR 900
STEERING / SUSPENSION
TORQUE
Steering Shaft to Rack Fasteners:
48 ft-lb (65 Nm)
Power Steering Unit Mounting Bolts:
30 ft-lb (41 Nm)
Steering Shaft to EPS Unit Pinch Bolt:
15 ft-lbs (20 Nm)
Power Steering Unit Mount Bracket Nuts:
16 ft-lb (22 Nm)
Pivot Tube Fasteners:
40 ft-lb (54 Nm)
Tilt Shock Fastener:
7 ft-lb (10 Nm)
Steering Wheel Nut:
65 ft-lbs (88 Nm)
Tie Rod End to Knuckle:
30 ft-lbs (41 Nm) + 90°
Wheel Lug Nuts:
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
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retaining the tie rod end to
the knuckle.
2016 RZR S 1000 Service
8
8.3