Polaris RZR 900 2015 Service Manual page 35

Table of Contents

Advertisement

ITEM
Engine/Transmission
Mounting Bolts
*see procedure for illustration
ETC Mounting Bolts
Exhaust Head Pipe Bolts
Flywheel Bolt
Frame Support (above
engine)
Front Bumper / Fender
Screws
Front Gearcase Cover
Plate Screws
Front Gearcase Drain/Fill
Plugs
Front Gearcase Mounting
Bolts
Fuel Pump PFA Nut
Fuel Rail Mounting Screws
Fuel Tank Block-off Panel
Fuel Tank Strap Screw
Harness Bracket Screws
Hip Bolster Bolts
Hose Clamp
Hub Castle Nut (front and
rear)
Ignition Coil Mounting
Fasteners
Intake Manifold Mount
Screw (lower)
Intake Manifold to Engine
Fasteners
Master Cylinder Mount
Bolts
Oil Cooler Bolts
Oil Pump Mounting Bolts
Oil Pump Pickup Fastener
Oil Sump Cover M8 Bolts
Oil Sump Cover M6 Bolts
Parking Brake Caliper
Assembly Bolts
Parking Brake Caliper
Mount Bracket Bolts
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
TORQUE
Step 1-2: 64 ft-lb (87 Nm)
Step 3: 5 ft-lb (7 Nm)
Step 4-7: 44 ft-lb (60 Nm)
7 ft-lb (10 Nm)
18 ft-lb (24 Nm)
133 ft-lbs (180 Nm)
22 ft-lb (30 Nm)
8 ft-ln (11 Nm)
11 ft-lbs (15 Nm)
10 ft-lbs (14 Nm)
33 ft-lbs (45 Nm)
70 ft-lbs (95 Nm)
5 ft-lb (7 Nm)
8 ft-lbs (11 Nm)
8 ft-lbs (11 Nm)
35 in-lb (4 Nm)
16 ft-lb (22 Nm)
17 in-lb (2 Nm)
180 ft-lbs (244 Nm)
75 in-lb (9 Nm)
22 ft-lb (30 Nm)
17 ft-lb (23 Nm)
23 ft-lbs (31 Nm)
7 ft-lb (10 Nm)
7 ft-lbs (10 Nm)
7 ft-lb (10 Nm)
26 ft-lb (35 Nm)
9 ft-lb (12 Nm)
37 ft-lb (50 Nm)
37 ft-lb (50 Nm)
2015-2016 RZR 900
GENERAL INFORMATION
ITEM
Parking Brake Disc
Mounting Bolt
Power Steering Cover
Screws
Power Steering Bracket to
Frame Nuts
Power Steering Unit to
Mount Bracket
Prop Shaft Support Bearing
Fasteners
Radiator Mounting Bracket
(Upper)
Seat Belt Mounting
Fasteners
Seat Fasteners
Seat Frame Fasteners
(front)
Seat Frame Fasteners
(rear)
Shift Cable Bracket Bolts
Shift Cable Jam Nut
Shift Cable Mounting
Fasteners
Shock Mounting Fasteners
Skid Plate Fasteners
Spark Plug
Speed Sensor Screw
Stabilizer Bar Linkage
(front)
Stabilizer Bar Mounting
Bracket Bolts (front)
Stabilizer Bar Linkage
(rear)
Stabilizer Bar Mounting
Bracket Bolts (rear - Class
8.8)
Stabilizer Bar Mounting
Bracket Bolts (rear - Class
10.9)
Starter Cable Nuts
Starter Mounting Bolts
Starter One-Way Clutch
Screws
Starter Solenoid Cable
Fasteners
Stator Cover Screws
2016 RZR S 1000 Service
TORQUE
1
14 ft-lb (20 Nm)
15 ft-lb (20 Nm)
16 ft-lb (22 Nm)
30 ft-lb (41 Nm)
33 ft-lb (45 Nm)
8 ft-lb (11 Nm)
40 ft-lbs (54 Nm)
4 ft-lb (5 Nm)
14 ft-lb (19 Nm)
30 ft-lb (41 Nm)
17 ft-lb (23 Nm)
18 ft-lb (24 Nm)
13 ft-lb (18 Nm)
42 ft-lb (57 Nm)
8 ft-lbs (11 Nm)
7 ft-lbs (10 Nm)
12 ft-lb (16 Nm)
40 ft-lb (54 Nm)
16 ft-lb (22 Nm)
40 ft-lbs (54 Nm)
17 ft-lb (23 Nm)
31 ft-lb (42 Nm)
30 in-lb (4 Nm)
7 ft-lb (10 Nm)
9 ft-lb (12 Nm)
35 in-lb (4 Nm)
9 ft-lb (12 Nm)
1.29

Advertisement

Table of Contents
loading

Table of Contents