Drive Clutch Inspection - Polaris RZR 900 2015 Service Manual

PVT SYSTEM

DRIVE CLUTCH INSPECTION

NOTE
Remove cover, spring, limiter spacer and spider
following the instructions for drive clutch disassembly,
then proceed as follows:
1. Remove and inspect the moveable sheave spacer
Visually inspect the spacer for damage and replace if
necessary.
Moveable Sheave Spacer Measurements
w
27.94 ± .152 mm
e
32.004 ± .076 mm
2. Remove the moveable clutch sheave.
9926814 R08 -
5.20
q
.
r
44.399 ± .025 mm
2015-2016 RZR 900
t
3. Lift thrust washers
Replace as an assembly if worn, damaged, or if
operational problems
disassembly.
4. Inspect surface of shaft for pitting, grooves or
damage. Measure the outside diameter and compare
to specifications. Replace the drive clutch assembly if
shaft is worn or damaged.
MEASUREMENT
Shaft Diameter:
Standard: 1.3725 - 1.3712" (34.8615 - 34.8488 mm)
Service Limit: 1.3704" (34.8088 mm)
5. Visually inspect the thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
MEASUREMENT
Thrust Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
y
and bearing off the shaft.
were noted prior
2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
to