Related Manuals for Pentair Pool Products STA-RITE IntelliPro 4x160
Summary of Contents for Pentair Pool Products STA-RITE IntelliPro 4x160
- Page 1 ™ IntelliPro 4x160 and 4x100 Four Speed Variable Centrifugal Pump with Integral Trap IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS...
- Page 2 Technical Support Sanford, North Carolina (8 A.M. to 5 P.M.) Phone: (800) 831-7133 Moorpark, California (8 A.M. to 5 P.M.) Phone: (800) 831-7133 Fax: (800) 284-4151 Web sites: visit www.pentairpool.com and staritepool.com © 2006 Pentair Water Pool and Spa, Inc. All rights reserved This document is subject to change without notice 1620 Hawkins Ave., Sanford, NC 27330 •...
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Page 3: Table Of Contents
Contents Important Safety Precautions ................iii Section 1: Overview ....................1 IntelliPro Variable Speed Pump ................1 IntelliPro models ...................... 1 External Control ....................... 1 Features ........................2 IntelliPro Motor Assembly ..................2 Drive assembly and electronics enclosure ..........2 Motor fan cover ................... - Page 4 Contents (Continued) Section 4: User Maintenance ................23 Pump Strainer Basket ..................... 23 Pump Strainer Basket Service ................23 Motor Service ......................24 Winterizing ....................25 Priming the pump after service ................25 Pump Disassembly ....................27 Section 5: Removal and Replacement ..............27 Drive Assembly Removal and Installation ...............
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Page 5: Important Safety Precautions
IMPORTANT SAFETY PRECAUTIONS Important Notice: Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment. WARNING — Before installing this product, read and follow all warning notices and instructions which are included. - Page 6 IMPORTANT SAFETY PRECAUTIONS (continued) WARNING — Water temperature in excess of 100° Fahrenheit may be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6°...
- Page 7 IMPORTANT SAFETY PRECAUTIONS (continued) General Installation Information WARNING — Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.
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Page 9: Section 1: Overview
Section 1 Overview IntelliPro Variable Speed Pump The IntelliPro variable speed pump is well suited for all of your pool, spa, cleaner, waterfall and other water application. Using the control panel, IntelliPro can use one of the four selectable preset speeds or the pump speed can be adjusted to run at a specific speed. -
Page 10: Features
Features • Adjusts to various pool sizes • Prevents thermal overload • Detects and prevents damage from under and over voltage conditions • Protects against freezing • Communicates with the Pentair IntelliTouch system via a two-wire cable connection • Easy to use operator control panel •... -
Page 11: Intellipro Drive Assembly And Control Panel
IntelliPro Drive Assembly and Control Panel The IntelliPro drive assembly consists of an operator control panel and the system electronics that drive the motor. The drive microprocessor controls the motor by changing the frequency of the current it receives together with changing the voltage to control the rotational speed. Operator Control Panel ¾”... -
Page 12: Intellipro Operator Control Panel
IntelliPro Operator Control Panel The IntelliPro operator control panel provides manual speed controls for the pump. There are four preset speed buttons that can be selected. The Up and Down button is used to adjust the pump speed. The selected speed can be saved and assigned to one of the speed buttons. -
Page 13: Section 2: Installation
Section 2 Installation This section describes how to install the IntelliPro pump. IMPORTANT! Only qualified, licensed personnel should install pump and wiring. • Pump mount must be located away from corrosive or flammable chemicals. Before installation Ventilation: Allow enough ventilation to maintain air temperature at less than the maximum ambient temperature rating (Max. -
Page 14: Piping
Operator Control Panel ¾” NPT male threaded PVC nipple Three Wire Harness Red (hot), Red (hot), Green (Ground) +/- 10% of 230 Volt IntelliPro Drive Assembly NOTE: Port threads are: Internal - 2" NPT for direct connection to pipe. External - 3-1/4" Buttress. Fits Sta-Rite U11-200P Union Collar for quick disconnect pipe connection. -
Page 15: Wiring The Intellipro
Wiring the IntelliPro To connect the IntelliPro to an AC power source: 1. Make sure all electrical breakers and switches are turned off before wiring motor. 2. Make sure that the wiring voltage is 230 VAC. 3. Use #12 AWG for wire runs up to 100 feet and #10 AWG for lengths longer than 100 feet. When in doubt use a heavier gauge (larger diameter) wire. -
Page 16: External Control With Intellicomm Communication Center
External Control with IntelliComm Communication Center The IntelliPro can be remotely controlled by the Pentair IntelliComm Communication Center using the communications cable (P/N 350122). The IntelliComm provides four pairs of input terminal connections. These inputs are actuated by either 15 - 240 VAC or 15 - 100 VDC. Using the device's inputs, the programmed IntelliPro pump speeds can be controlled. -
Page 17: Connecting Intellipro 4 To An Easytouch System
Connecting IntelliPro 4 to an EasyTouch System The IntelliPro 4 can be controlled by an EasyTouch system via the RS-485 communication cable (P/N 350122). In this configuration, EasyTouch starts, stops and controls the speed of the IntelliFlo 4 pump. When the EasyTouch does this, it rewrites the IntelliFlo 4 memory, which can take several seconds. This causes a delay after a command is given on the EasyTouch control panel until the IntelliFlo 4 physically responds. - Page 18 5. Lower down the hinged control panel to access the EasyTouch motherboard. 6. Route the communication cable into the lower plastic grommet, up through the low voltage raceway to the EasyTouch load center motherboard. Control panel motherboard Low voltage Raceway 7.
- Page 19 10. Close the control panel into its original position and secure it with the two access screws. 11. Install the high voltage cover panel and secure it with the two retaining screws. 12. Close the EasyTouch load center front door. Fasten the two spring latches. 13.
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Page 20: Connecting Intellipro 4 To An Intellitouch System
Connecting IntelliPro 4 to an IntelliTouch System The IntelliPro 4 can be controlled by an IntelliTouch system via the RS-485 communication cable (P/N 350122). In this configuration, IntelliTouch starts, stops and controls the speed of the IntelliPro 4 pump. When the IntelliTouch does this, it rewrites the IntelliPro 4 memory, which can take several seconds. This causes a delay after a command is given on the IntelliTouch control panel until the IntelliPro 4 physically responds. - Page 21 Connecting IntelliPro 4 to IntelliTouch (Continued) 6. Strip back the cable conductors ¼”. Insert the wires into the either of the COM PORTS (J7 and J8) screw terminals located on the left side of the Personality board. Secure the wires with the screws.
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Page 23: Section 3: Operation
Section 3 Operation This section describes how to use the IntelliPro pump control panel. - NEVER run pump dry. Running pump dry may damage seals, causing leakage and CAUTION flooding. Fill pump with water before starting motor. Before removing trap cover: 1. -
Page 24: Adjusting The Pump Speed
Adjusting the pump speed IntelliPro 4 can be adjusted to run at any speed between 400 RPM and 3450 RPM. To adjust the pump speed 1. Ensure that the pump is powered on and the green power LED is on. 2. -
Page 25: Resetting The Pump To Factory Defaults
Setting the pump communication address (Continued) 5. Change the active address by pressing the appropriate Speed button (Speed 1, Speed 2, Speed 3 or Speed 4) while the Alarm LED is flashing. 6. Once the desired address has been selected, press and hold the Start and Stop buttons again. The Alarm LED will stop flashing and the Speed LED for the previously selected run speed will illuminate. -
Page 26: Priming The Pump For The First Time Or After Service
Priming the pump for the first time or after service Before the IntelliPro pump is started for the first time it must be primed. To prime a pump means filling the pump and suction pipe with water. This process evacuates the air from all the suction lines and the pump. It may take several minutes to prime depending on the depth of water, pipe size and length. -
Page 27: Priming The Pump
Priming the pump for the first time or after service (Continued) Priming the Pump • Release all pressure from filter, pump, and piping system; see the filter owner’s manual. • In a flooded suction system (water source higher than pump), the IntelliPro pump will prime itself when suction and discharge valves are opened. -
Page 28: Storage/Winterizing
Draining Pump CAUTION - To avoid dangerous or fatal electrical shock hazard, turn OFF power to motor before draining pump. 1. Pump down water level below all inlets to the pool. 2. Remove the trap cover and use low pressure air to blow the accumulated water from the piping system. -
Page 29: Startup For Winterized Equipment
Startup For Winterized Equipment 1. Remove any temporary weather protection placed around system. 2. Follow the filter manufacturer’s instructions for reactivation of the filter. 3. Inspect all electrical wiring for damage or deterioration over the shutdown period. Have a qualified serviceman repair wiring as needed. - Page 30 Blank Page IntelliPro Installation and User’s Guide...
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Page 31: Section 4: User Maintenance
Section 4 User Maintenance The following information describes how to service and maintain the IntelliPro pump. Pump Strainer Basket The strainer, sometimes referred to as the “Hair and Lint Pot,” is in front of the pump. Inside there is a basket which must be kept clean of leaves and debris at all times. -
Page 32: Motor Service
Pump Strainer Basket Service (Continued) 10. Ensure that the lid o-ring is properly placed. Seat the clamp and lid then turn clockwise until the handles are horizontal as shown. Clamp 11. Reconnect the communication cable to the pump if required. 12. -
Page 33: Winterizing
Winterizing To protect the IntelliPro pump electronics from damage due to freezing conditions, the pump will switch it self on to generate internal heat when the air temperature drops below 40° F. This feature is not intended to protect the system plumbing from freezing. 1. - Page 34 Blank Page IntelliPro Installation and User’s Guide...
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Page 35: Pump Disassembly
Section 5 Removal and Replacement The following information describes how to remove and install the drive assembly and to repair a worn or damaged shaft seal. Note: Before installing this product, read and follow all warning notices and instructions on page ii. Pump Disassembly WARNING —... - Page 36 Drive Assembly Removal and Installation (Continued) 3. Remove the three Phillips head screws securing the drive to the motor assembly as shown. CAUTION: TO AVOID ELECTRICAL HAZARD, DO NOT REMOVE THE FOUR TAMPER PROOF BITS FROM THE MOTOR ASSEMBLY 4. Lift up the drive assembly and remove it from the motor adapter located on top of the motor assembly. Note: Be careful not to remove the gasket between the drive and motor, it is critical in keeping moisture out of the drive and motor.
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Page 37: Pump Disassembly/Removing Old Seal
Pump Disassembly/Removing Old Seal To avoid dangerous or fatal electrical shock hazard, switch OFF power to motor before WARNING - working on pump or motor. Be sure gate valves on suction and return piping are closed and release all pressure by CAUTION - opening all vents before starting work. -
Page 38: Pump Reassembly/Installing New Seal
Pump Reassembly/Installing New Seal 1. The ceramic seat must be clean and free of dirt, grease, dust, etc. Wet the outer edge of rubber cup on the ceramic seat with a small amount of liquid detergent. Press the ceramic seat into the seal plate firmly and squarely with finger pressure. -
Page 39: Illustrated Parts List
Illustrated Parts List Cable (not shown) 24 23 5 " 4 " 2 " 1 Note (*) Includes TRAP COVER, TRAP RING AND COVER O-RING (**) Includes TRAP BODY, BASKET, DRAIN PLUGS AND TRAP COVER ASSEMBLY IntelliPro Installation and User’s Guide... -
Page 40: Intellipro Flow And Power Vs Flow Pump Curve
IntelliPro Pump Dimensions 26.406 11.047 14.480 10.75 IntelliPro Flow and Power vs Flow Pump Curve IntelliPro Electrical Specifications Circuit Protection: Two-pole 20 AMP device at the Electrical Panel. Input: 230 VAC, 50/60 Hz, 3200 Watts IntelliPro Installation and User’s Guide... -
Page 41: Section 6: Troubleshooting
Section 6 Troubleshooting CAUTION: Before installing this product, read and follow all warning notices and instructions on page ii. Warning and Alarm conditions The IntelliPro alarms and warnings are indicated by flashing LEDs on the control panel. For example, if a “Drive Temperature”... -
Page 42: General Intellipro Troubleshooting Problems
General IntelliPro Troubleshooting Problems Use the following general troubleshooting information to resolve possible problems with your IntelliPro pump. Note: Switch the main power off to the pump before attempting service or repair. l i a l l i d i l d i l . - Page 43 Problems and Corrective Action (Continued) . y l . y t . t l s ’ g i l a i l . t i n i l f i ; c i l l i t . f f l l e l l e l l i...
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