Foreign Bodies In The Engine; Contact Corrosion; Cable Routing And Securing; Assembly Of Radiators And Capacitors - Skoda Octavia III 2013 Workshop Manual

1.6/66; 77; 81; 2.0/105; 110; 135 kw tdi cr engine
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which have been stored unwrapped (e.g. on a shelf or in a tool
box).
♦ When the system is open: Avoid using compressed air when‐
ever possible. Avoid moving the vehicle.
3.2

Foreign bodies in the engine

To prevent the penetration of foreign bodies, open channels of
the inlet connection and exhaust tract must be sealed with suita‐
ble plugs during assembly works on the engine, for example from
the screw plug set for engine - VAS 6122- .
3.3

Contact corrosion

The use of unsuitable connection elements causes contact cor‐
rosion (screws, nuts, washers, ...).
This is why only connection elements with a special surface coat‐
ings are fitted.
Therefore, the rubber or plastic parts and the adhesives are made
from electrically non-conductive materials.
If you have any doubts about the suitability of parts, please use
new parts in general ⇒ Electronic Catalogue of Original Parts
ETKA .
3.4

Cable routing and securing

♦ To ensure the original installation position, e.g. lines for fuel,
hydraulics, vacuum, activated charcoal filter system lines or
electric cables must be marked before removal. Make sketch‐
es or take photographs if necessary.
♦ Sufficient clearance from all moving or hot components must
be ensured in the engine compartment due to its cramped
construction. This prevents damage to lines.
3.5

Assembly of radiators and capacitors

The radiator, capacitor and charge air cooler may have minor in‐
dentations on the fins, even if assembly is correct. This is not a
case of damage. Radiator, capacitors or charge air cooler must
not be replaced because of these indentations.
3.6
Supplementary instructions and assem‐
bly work on vehicles with an air condi‐
tioning system
WARNING
Do not open the refrigerant circuit of the air conditioning sys‐
tem.
Note
To prevent damage to condenser or to refrigerant lines/hoses,
ensure that the lines and hoses are not stretched, kinked or bent.
Steps which should be taken in order to remove and install the
engine without opening the refrigerant circuit:
– Unscrew the holding clamp(s) on the refrigerent lines.
1.6/66; 77; 81; 2.0/105; 110; 135 kW TDI CR engine - Edition 07.2014
Octavia III 2013 ➤ , Octavia III 2014 ➤
7
3. Repair instructions

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