Related Manuals for Stanley BR Series
Summary of Contents for Stanley BR Series
- Page 1 Instruction Manual BR-Series Cordless Tools 20Z104600 – Revision 0 © 2019 STANLEY Black and Decker, Inc. All rights reserved.
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Page 2: Table Of Contents
2.10 General Power Tool Safety Instructions ...............30 2.11 Accessories .......................31 2.12 Installing and Removing the Battery Pack ............31 2.13 Connecting a Computer to a STANLEY Controller ..........31 2.14 Set SSID ......................32 2.15 Wireless Setup Parameters ................32 2.16 Pairing Tool to Controller ................32 2.17 Tool Installation ....................33... - Page 3 3.5 Fastening Cycle Counters ..................41 3.6 Fastening Cycle Data ....................42 3.7 Tool Operation ......................42 Chapter 4: Maintenance ................47 4.1 STANLEY Lithium Ion battery Packs and Chargers ............48 4.2 BR-Series Cordless Tools Preventive Maintenance ...........48 Chapter 5: Limited Warranty ..............53 5.1 Limited Warranty ......................54 Chapter 6: Index..................57...
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Page 7: Chapter 1: Introduction
Cordless Tools I ntroduction... -
Page 8: About The Cordless Tool
About the Cordless Tool A BR-Series Cordless Tool from STANLEY Assembly Technologies is designed to secure, or fasten, blind rivet fasteners in industrial assembly operations. It utilizes closed loop monitoring of force, speed, and distance so that it can perform various routines to secure each rivet with the highest quality results. -
Page 9: Cordless Tool Models
The FCC requires the OEM to be notified of any changes or modifications. Changes or modifications not expressly approved by STANLEY Assembly Technologies could void the user’s authority to operate the equipment. This device, using the integrated antenna, has been tested to comply with FCC CFR Part 15. The device meets the requirements for modular transmitter approval as detailed in the FCC public notice DA00.1407. -
Page 10: Industry Canada Notice (Canada)
STANLEY Assembly Technologies is working toward obtaining CE Declaration for the BR-Series Cordless Tool. EU Directive 2006/42/EC (Europe) STANLEY Assembly Technologies is in compliance with the EU Directive 2006/42/EC (Machinery Directive) requirement that machinery and tools must be secured so users are not endangered. The BR12PP-8 meets this requirement by employing the following functions: •... -
Page 11: Safety
Introduction Safety Danger, Warning, Caution The safety notices and warnings for protection against loss of life (the users or service personnel) or for the protection against damage to property are highlighted in this document by the terms and pictograms defined here. The terms used in this docu- ment and marked on the equipment itself have the following significance: 1. - Page 12 • Limit controller access to trained and qualified personnel. Lock controller cabinets. • Only use equipment and accessories specifically designed to operate with STANLEY Assembly Technologies tools and use them only in the manner for which they are intended. •...
- Page 13 Consult the chart at the end of this manual for compatibility of batteries and chargers. • Charge the battery packs only in designated STANLEY chargers. • DO NOT splash or immerse in water or other liquids.
- Page 14 Safety Instructions for All Battery Packs WARNING FIRE HAZARD To Avoid Injury: • Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on).
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Page 15: Tool Kinectic Specifications
ISO 15744-2002 * using as basic standards ISO 3744 and ISO 11203. 4. Vibration Level: • STANLEY Assembly Technologies hereby declares the following sound and vibration emission levels as required by the Machinery Directive 98/37/EC. • A-weighted emission sound pressure level at the work station LpA (ref 20μPa) is < 70dB(A). Value determined accord- ing to ISO 15744-2002 * using as basic standards ISO 3744 and ISO 11203. - Page 16 A. Operator Protection WARNING ROTATING EQUIPMENT To Avoid Injury: • Always wear eye and foot protection when operating, installing, or maintaining power tools, and when in areas where power tools are being used, maintained, or installed. Some applications may require the use of safety glasses and face shields.
- Page 17 Introduction Repetitive Motion WARNING REPETITIVE MOTION HAZARD To Avoid Injury: • When using a power tool, you may experience discomfort in your hands, arms, shoulders, neck, or other parts of your body. • While using a power tool, position your body in a comfortable posture. Maintain secure footing and avoid awkward or off-balance postures.
- Page 18 Hearing Protection WARNING NOISE HAZARD To Avoid Injury: • Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). • Risk assessment and implementation of appropriate controls for these hazards are essential. •...
- Page 19 Introduction Breathing Protection WARNING DUST AND FUME HAZARD To Avoid Injury: • Dust and fumes generated when using assembly power tools for blind rivet fasteners can cause ill health (for example, can- cer, birth defects, asthma and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential.
- Page 20 Entanglement Hazards WARNING ENTANGLEMENT HAZARD To Avoid Injury: • Entanglement hazards such as choking, scalping and/or lacerations can occur if loose clothing, personal jewelry, neck ware, hair or gloves are not kept away from the power tool and accessories. • Gloves can become entangled with the linear drive, causing severed or broken fingers.
- Page 21 Introduction Accessory Hazards WARNING ACCESSORY HAZARD To Avoid Injury: • Disconnect the rivet setter from the power supply (battery pack) before changing accessories. • Do not touch accessories during operation, as this increases the risk of cuts, pinches, or vibration injuries. •...
- Page 22 Cordless Tool...
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Page 23: Chapter 2: Getting Started
Cordless Tools Getting Started... -
Page 24: Open The Box
(or battery packs) indicate that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by STANLEY. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithi- um ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative. -
Page 25: Storage Recommendations
Before using the charger, read all instructions and cautionary markings on the charger, battery pack and the BR-Series Cordless Tool. The STANLEY supplied Lithium Ion battery pack charger is designed to charge Lithium ion battery packs. This charger requires no adjustment and is designed to be as easy as possible to operate. Simply place your battery pack into the receptacle of a plugged-in charger and it will automatically charge the pack. -
Page 26: Regulatory Notices For Charger
Minimum Gauge for Cord Sets Volts Total Length of Cord in Feet (meters) 120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) Ampere Rating 240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) More Not More Than Than Not Recommended Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. -
Page 27: Charger Procedures
Getting Started FCC Notice (USA) (Cont.) • Reorient or relocate the receiving antenna, • Increase the separation between the equipment and receiver, • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected, or •... - Page 28 A. Charge Indicators • Battery Pack Charging • Battery Pack Charged • Hot/Cold Delay This charger is designed to detect certain problems that can arise. Problems are indicated by the charger refusting to illumi- nate any light. If this occurs, re-insert the battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is working properly.
- Page 29 Getting Started Problem Power Line Some chargers have a Problem Power Line indicator. When the charger is used with some portable power sources such as generators or sources that convert DC to AC, the charger may suspend operationn, flashing the red light with two fast blinks followed by a pause.
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Page 30: Cordless Tools
Cordless Tools Before using the STANLEY Assembly Technologies BR-Series cordless tool, read all instructions and cautionary markings on the charger, battery pack and the BR-Series cordless tool. 2.10 General Power Tool Safety Instructions Prevent unintentional starting, ensure the tool lever or trigger is in the off position before connecting to power source and/ or battery pack, picking up or carrying the tool. -
Page 31: Accessories
3. After the battery pack is inserted in the tool, press the start trigger switch to turn the tool on. 4. After the tool turns on it will connect wirelessly to the associated STANLEY controller if it is setup to do so. The orange PM light will slowly blink until communication between the controller and the tool is made. -
Page 32: Set Ssid
1. Click on the COMMUNICATIONS tab under the SETUP section. 2. Click on the wireless tab on the COMMUNICATIONS screen. 3. Enable wireless communications for the STANLEY controller, type in an SSID value, type in a PASSWORD and choose the applicable REGION. -
Page 33: Tool Installation
9. The STANLEY controller will show an “Accept as Spindle” pop up; Select the desired number for the spindle number and press the OK button. 10. If the tool does not make a connection to the STANLEY controller after 2 minutes, the BR-Series cordless tool will exit pair- ing mode and the process will need to be started again. - Page 34 A. Nose Assembly NOTE: Remove battery pack before changing nose assembly and accessories. Select the correct nosepiece for the rivet to be installed. Reference the Index for nose equipment bill of material. Tighten the nose piece (A) into the nose housing (B) by turning it clockwise using 11 mm wrench. Select the correct jaw pusher or jaw pusher assembly (R) that matches the nose piece selected.
- Page 35 Getting Started Instruction Manual...
- Page 36 Cordless Tool...
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Page 37: Chapter 3: Tool Operation
Cordless Tools Tool Operation... -
Page 38: Display
Display Refer to the pictures under section 3.2 “Multiple Function Button” on page 40, the STANLEY BR-Series cordless tools have a display for operator feedback of tool operation status. Two sets of lights [3 and 6] indicate fastening cycle status. Two blue lights indicate whether the tool is armed (light on) or not armed (light off). - Page 39 Tool Operation Ready Light Matrix The blue ready lights [1], [2] will illuminate when the tool is ready to run. Only one ready light may be illuminated at a time. FUNCTION LIGHTS PATTERN Tool enabled and ready in assembly mode Solid Tool powered on but requires Homing Solid...
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Page 40: Multiple Function Button
Multiple Function Button The multiple function button (MFB) is used to select direction of rotation for the output of the tool and to select different modes. The first activation type is a quick press of the MFB called the TAP and the second activation is the HOLD which requires the operator to hold the MFB for over .5 second to activate the assigned mode. -
Page 41: Start Trigger Switch
NOTE: The speed of the tool is programmed, and the internal digital circuit controls the speed of the tool, not the trigger switch. It is not a variable speed trigger. Tool Memory STANLEY Assembly Technologies BR-Series Cordless Tool have an on-board tool memory that stores tool identification, calibra- tion factors and fastening cycle counters. Memory parameters include: •... -
Page 42: Fastening Cycle Data
Controller to facilitate data collection. Tool Operation Pair the tool to a STANLEY Controller. See 2.16 “Pairing Tool to Controller” on page 32. Read the STANLEY Controller in- struction manual to understand programming of strategies to run the STANLEY BR-Series cordless tool. - Page 43 The STANLEY Controller is used to setup the tool’s fastening strategies inside Jobs and Tasks. Read the STANLEY Controller manual to learn how to program strategies. Even though the STANLEY Controller can be used to program the BR-Series cordless tool, the parameters are stored in the tool and not the controller. The tool can be preprogrammed in a lab or tool crib prior to placing on line in a facility.
- Page 44 G. Assembly Operation • With the mandrel collector (Section 2.18.B) and battery installed (Section 2.12), and the tool homed (Section 3.3), place a blind rivet into the nose piece. • Move the tool into position, ensuring the nose piece is at a right angle (90°) to the workpiece. •...
- Page 45 Tool Operation Instruction Manual...
- Page 46 Cordless Tool...
- Page 47 Cordless Tools M aintenance...
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Page 48: Chapter 4: Maintenance
Failure to perform proper maintenance could significantly reduce gear life. STANLEY Assembly Technologies rivet setters are designed to give the industrial user long service and superior performance provided they are given reasonable care and maintenance and are used under normal operating conditions. - Page 49 Proper lubrication is required for satisfactory operation. This grease specification is for all nose assembly components, ballscrew, thrust bearing, planetary and bevel gearing, and o-ring lubrication. STANLEY Assembly Technologies specifies the grease at the amounts indicated. 1. Ballscrew, Thrust Bearing, and Gearing...
- Page 50 Cleaning Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool;...
- Page 51 Maintenance Instruction Manual...
- Page 52 Cordless Tool...
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Page 53: Chapter 5: Limited Warranty
Cordless Tools Limited Warranty... -
Page 54: Limited Warranty
STAN- LEY Assembly Technologies product line. No modification of STANLEY tools or controllers can be made without the express permission of STANLEY Assembly Technolo- gies. Refer all service to STANLEY Assembly Technologies or a STANLEY Assembly Technologies Authorized Distributors. - Page 55 Limited Warranty Instruction Manual...
- Page 56 Cordless Tool...
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Page 57: Chapter 6: Index
Cordless Tools Index... -
Page 58: Index
Index Nose Assembly BOM Rivet Placing Chart Cordless Tool... - Page 59 Index Nose Piece Chart Instruction Manual...
- Page 60 Jaw and Jaw Pusher Chart Cordless Tool...
- Page 61 Index Basic Definitions • Ballscrew - mechanism that controls the linear travel of the tool • Blind Rivet - a category of rivet that is completely installed from one side of the joint • Distance - measured in millimeters (mm) •...