Table Of Contents - Burnham V11H Series Installation, Operating And Service Instructions

TABLE OF CONTENTS

SECTION I - GENERAL INFORMATION
Dimensional Information ............................................................................................................................................. 10
Ratings/Data ................................................................................................................................................................ 11
Locating the Unit . ........................................................................................................................................................ 12
Air Supply/Venting ....................................................................................................................................................... 13
SECTION II - CAST IRON BLOCK ASSEMBLY (Knockdown Only)
Assembly of Sections, Manual Draw-up ..................................................................................................................... 19
Assembly of Sections, Hydraulic Draw-up ................................................................................................................. 21
Hydrostatic Test ........................................................................................................................................................... 23
SECTION III - INSTALLATION INSTRUCTIONS
Knockdown
Canopy ......................................................................................................................................................................... 25
Flue Cover Plates ......................................................................................................................................................... 26
Rear Observation Port Cover ........................................................................................................................................ 26
Inspect All Boiler Seals ................................................................................................................................................ 26
Ceramic Fiber Firewall Plates ...................................................................................................................................... 26
Jacket Assembly .......................................................................................................................................................... 27
Burner Mounting Plate / Burner Adapter Plate ........................................................................................................... 32
Steam Trim .................................................................................................................................................................. 32
Water Trim . .................................................................................................................................................................. 34
Burner Installation ....................................................................................................................................................... 35
Package Boilers
Preparation for Installation ........................................................................................................................................... 35
Common Installation Requirements
Boiler Piping - Heating Applications .......................................................................................................................... 35
Boiler Piping - Steam Applications .............................................................................................................................. 37
Boiler Piping - Domestic Hot Water (DHW) Applications .......................................................................................... 46
Tankless Heater Piping ................................................................................................................................................ 47
Electric Wiring .............................................................................................................................................................. 48
SECTION IV - OPERATING INSTRUCTIONS
Filling System ............................................................................................................................................................... 52
Adjusting Controls ....................................................................................................................................................... 53
Adjusting Burner ......................................................................................................................................................... 53
Test Controls ................................................................................................................................................................ 53
Initial Cleaning, Steam Boilers .................................................................................................................................... 53
Initial Cleaning, Water Boilers .................................................................................................................................... 55
Frequent Water Addition .............................................................................................................................................. 55
Oxygen Corrosion ........................................................................................................................................................ 56
SECTION V - SERVICE INSTRUCTION
Cleaning Boiler Heating Surfaces ............................................................................................................................... 57
Maintenance of Low Water Cutoff Devices ................................................................................................................ 58
Checking Burner & Controls ........................................................................................................................................ 59
Lubrication ................................................................................................................................................................... 59
General Maintenance Considerations ........................................................................................................................... 59
Attention to Boiler While Not in Operation ................................................................................................................. 59
SECTION VI - BURNER SPECIFICATIONS
Beckett Burners (Table VI) ...........................................................................................................................................60
Power Flame Burners (Table VII) ................................................................................................................................61
Webster Burners (Table VIII) .......................................................................................................................................64
Carlin Burners (Table IX) .............................................................................................................................................67
SECTION VII - REPAIR PART
Regional Office Directory ............................................................................................................................................ 68
Jacket Assembly .......................................................................................................................................................... 69
Bare Boiler Assembly ................................................................................................................................................... 73
Steam/Water Trim ......................................................................................................................................................... 77
WARRANTY .......................................................................................................................................................REAR COVER
9