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INSTALLATION, OPERATING AND
SERVICE INSTRUCTIONS FOR
COMMERCIAL CAST IRON BOILER
COMMERCIAL CAST IRON BOILER
8142621R4 - 5/21
V11H SERIES
V11H SERIES
This manual must only be used by a qualified heating installer/service technician.
BEFORE installing, read all instructions in this manual and all other information
shipped with the boiler. Post all instructions and manuals near the boiler for
reference by service personnel. Perform steps in the order given. Failure to comply
could result in severe personal injury, death or substantial property damage.
Ce manuel ne doit être utilisé que par un installateur de chauffage / technicien
d'entretien qualifié. AVANT l'installation, lisez toutes les instructions de ce manuel
et toutes les autres informations expédiées avec la chaudière. Affichez toutes
les instructions et manuels près de la chaudière pour référence par le personnel
de service. Effectuez les étapes dans l'ordre indiqué. Le non-respect de cette
consigne peut entraîner des blessures graves, la mort ou des dommages
matériels importants.
Commercial Boilers
www.burnhamcommercial.com
3050579
Price $5.00
1
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Related Manuals for Burnham V11H Series
Summary of Contents for Burnham V11H Series
- Page 1 INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS FOR V11H SERIES V11H SERIES COMMERCIAL CAST IRON BOILER COMMERCIAL CAST IRON BOILER 3050579 This manual must only be used by a qualified heating installer/service technician. BEFORE installing, read all instructions in this manual and all other information shipped with the boiler.
- Page 2 IMPORTANT INFORMATION - READ and save these instructions for reference All boilers must be installed in accordance with National, State and Local Plumbing, Heating and Electrical Codes All boilers must be installed in accordance with National, State and Local Plumbing, Heating and Electrical Codes and the regulations of the serving utilities.
- Page 3 DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. If you smell gas or fuel oil vapors, do not try to operate the burner/boiler system. Do not touch any electrical switch or use any phone in the building.
- Page 4 Une installation, un réglage, une modification, un service ou un entretien incorrects peuvent entraîner des dommages matériels, des blessures corporelles ou la mort. Le non-respect de toutes les instructions dans le bon ordre peut entraîner des blessures ou la mort. Lisez et comprenez toutes les instructions, y compris toutes celles contenues dans les manuels des fabricants de composants qui sont fournis avec l’appareil avant d’installer, de démarrer, de faire fonctionner, d’entretenir ou de réparer cet appareil.
- Page 5 Appliance materials of construction, products of combustion and the fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer, birth defects and other reproductive harm.
- Page 6 All V11H Series cast iron boilers are designed, built, marked and tested in accordance with the ASME Boiler and Pressure Vessel Code, Section IV, Heating Boilers. An ASME Data Label is factory applied to each V11H jacket, which indicates the boiler Maximum Allowable Working Pressure (MAWP).
- Page 7 Important Product Safety Information Refractory Ceramic Fiber Product The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a possible human carcinogen. When exposed to temperatures above 1805°F, such as during direct flame contact, RCF changes into crystalline silica, a known carcinogen.
- Page 8 Informations importantes sur la sécurité du produit Produit en fibre de céramique réfractaire La liste des pièces de rechange désigne les pièces contenant des fibres céramiques réfractaires (RCF). Le RCF a été classé comme cancérogène possible pour l’homme. Quand exposé à des températures supérieures à 1805 ° F, comme lors d’un contact direct avec une flamme, Le RCF se transforme en silice cristalline, un cancérigène connu.
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Page 9: Table Of Contents
TABLE OF CONTENTS SECTION I - GENERAL INFORMATION Dimensional Information ............................. 10 Ratings/Data ................................11 Locating the Unit ................................. 12 Air Supply/Venting ............................... 13 SECTION II - CAST IRON BLOCK ASSEMBLY (Knockdown Only) Assembly of Sections, Manual Draw-up ........................19 Assembly of Sections, Hydraulic Draw-up ......................... -
Page 11: Ratings/Data
TABLE 1 - RATINGS/DATA BOILER BOILER HEATING WATER GROSS NET I=B=R BURNER WEIGHT W/ HORSE SURFACE CONTENT OUTPUT RATING INPUT WATER POWER (SQ. FT.) (GALLONS) (LBS.) V1104H 20.1 20.4 2106 64.6 74.4 0.48 2596 2704 V1105H 25.7 26.0 2694 1068 83.5 96.2 10.6... -
Page 12: Section I - General Information
SECTION I - GENERAL INFORMATION (continued) INSPECT SHIPMENT carefully for any signs of Table II: Minimum Installation Clearances To damage. Combustible Materials (Inches) 1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceases upon delivery of crated Boiler to the carrier in good condition. -
Page 13: Air Supply/Venting
Figure 2: Boiler Foundation For boiler rooms adjacent to outside walls, and where combustion air is provided by natural ventilation from the outside, there shall be a This boiler is NOT suitable for installation on com- bustible floor. permanent air supply inlet having a total free area of not less than 1 sq. - Page 14 However, if the venting system is larger than what is required, the stack will provide a surplus The V11H Series boiler is designed for forced draft draft (or negative pressure) that may require the use of firing and may be used with a conventional natural draft a barometric damper to maintain the positive 0.1″...
- Page 15 Venting instructions are guidelines only. Consult a venting expert on the design of a specific vent system for your application. The ASHRAE Venting Guide and The National Fuel Gas Code, NFPA 54 should be considered in all venting systems. Conventional vent material may not be suitable for the application. Flue gases can leak carbon monoxide from the joints on these materials and can result in severe personal injury or death.
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Page 16: Section Ii - Cast Iron Block Assembly (Knockdown Only)
SECTION II - CAST IRON BLOCK ASSEMBLY FACTORY ASSEMBLED SECTIONS - The assemblage should be set in the proper location as outlined in Section I. Lifting arrangement and weights are given in Figure 4. THEN THE DRAW-UP ROD NUTS SHOULD BE LOOSENED UNTIL FINGER TIGHT AND THEN TIGHTENED ½... - Page 17 (6) corresponding nipple ports]. f. Drive nipples squarely into section using block of wood and hammer, or preferably, an aluminum head hammer. Burnham Commercial offers a polyethylene block for setting the nipples (part no. 8052601). Place block over entire nipple edge and hit the wood with the hammer.
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Page 19: Assembly Of Sections, Manual Draw-Up
être appliqué là où cela est spécifié pour une correctement la chaudière les joints entraîneront des fuites de gaz de combustion à travers le joint. performance correcte et sûre. Burnham Commercial a approuvé les mastics de joint de section (silastiques) NE PAS faire fonctionner la chaudière avec des fabriqués par Dow-Corning sous le numéro de produit... - Page 20 specified otherwise, gaps should be measured at these locations on both sides of the sections). A maximum gap of .025″ is acceptable. Measure To avoid damage to the draw-up rod threads while drawing up sections, apply oil or other lubricant to gaps at the outer edge of the connection only, tie rod threads while assembling sections to prevent making sure not to puncture the gasket created...
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Page 21: Assembly Of Sections, Hydraulic Draw-Up
Figure 13: Hydraulic Draw-Up of Sections must be formed by hand, bend as shown in DO NOT DRAW UP SECTION WHEN Figure 10. NIPPLES ARE COCKED. If the torque required becomes excessive, periodically place a heavy ii. WHEN APPROPRIATE SECTION is block of wood over each nipple port and strike as being assembled to block, slide brackets squarely as possible with several blows to relieve... - Page 22 "Hydraulic Draw-Up Equipment" is available through Burnham Commercial by ordering part number 6196008. Do not apply pressure directly on threaded tappings on front and rear sections with draw-up channels during a. Repeat steps 1a through 1j under "Field assembly procedures. Rods should be approximately Assembled Sections (Manual Draw-Up)."...
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Page 23: Hydrostatic Test
alternating from the upper to lower set of holes HYDROSTATIC TEST - After the boiler sections in draw-up lugs until front section is secured. Be have been assembled, it is essential that the boiler be certain that all sections are drawn up iron to iron hydrostatically tested before the canopy, flue cover at all three nipple ports. -
Page 25: Section Iii - Installation Instructions
SECTION III - INSTALLATION INSTRUCTIONS (continued) 15. Secure either the top flue outlet damper assembly or CANOPY/FLUE OUTLET ASSEMBLY, Refer to top outlet canopy cover with #10 x 1/2" sheet metal Figures 15, 16 and 17. screws. 1. Open canopy carton. 16. -
Page 26: Flue Cover Plates
5. Locate the cover plates, carriage bolts, nuts and washers in the boiler assembly carton(s). 6. Remove insulation from two 3/8″ diameter holes in flue cover plates using a 3/8″ drill bit which can be rotated through insulation by hand. 7. -
Page 27: Jacket Assembly
JACKET ASSEMBLY FOR V1104H thru V1112H JACKET ASSEMBLY DRAWING, SEE FIGURE 20. FOR V1113H thru V1123H JACKET ASSEMBLY DRAWING, SEE FIGURE 21. 1. Open jacket carton(s) and jacket hardware package. Unless otherwise stated, all jacket components are fastened with #8 x 1/2″ hex head sheet metal screws. Do not drive sheet metal screws tight until jacket assembly is complete. - Page 30 SINGLE CHANNEL USAGE RIGHT SIDE USAGE CHART MULTIPLE SIDE PANELS (FRONT TO REAR) Single Panel No. Panel No. Panel No. Auxiliary Panel Boiler Size Channel No. Channel No. Right Panel No. 4 (4 Req'd.) (2 Req'd.) Boiler Side Forward Rearward Forward Auxiliary Rearward...
- Page 31 Remove the knockouts necessary for tankless heater operation on right side panels. g. Install right side panels. Figure 26: Burner Mounting Plate and Burner Adapter Plate 11. Combination Label and Burnham Commercial Logo Figure 27: Burner Mounting Plate/Burner Adapter Plate Options...
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Page 32: Burner Mounting Plate / Burner Adapter Plate
1. In most cases the burner adapter plate carton for repair and inspection. Therefore, the recommended the specified burner will be provided by Burnham use and placement of shut off valves and unions Commercial. Power Flame V1122H and V1123H... -
Page 34: Water Trim
Figure 29: Purpose of Tappings 6. Install the steam gauge using the 1/2″ NPT x 1/4″ Table IV: Purpose of Tappings FPT hex bushing. TAPPING SIZE STEAM BOILER WATER BOILER 7. Install the safety valve to the back section as shown 4"... -
Page 35: Burner Installation
1. Install the temperature pressure gauge. 3. RETURN CONNECTIONS - The boiler is secured to the shipping skid with U bolts and 3″ shipping 2. Install the low water cutoff. Follow manufacturer's nipples. REMOVE THE BOLTS AND NIPPLES. instructions furnished with controls. Using 3″... - Page 36 Burnham Commercial recommends maintaining temperature differential (drop) across the system at 40°F or less, and return water temperature at All steam and hot water pipes must have clearances of minimum of 135°F for optimum operation and...
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Page 37: Boiler Piping - Steam Applications
2. STEAM HEATING, consult I=B=R Installation and Piping Guide No. 200. For piping details, see Figure 37. Figure 38 shows a typical pumped return/ A properly constructed Hartford Loop must be installed on all gravity return steam systems. Hartford Loop is boiler feed unit arrangement. -
Page 46: Boiler Piping - Domestic Hot Water (Dhw) Applications
Figure 40: Recommended Piping for Combination Heating & Cooling (Refrigeration) Systems Figure 39: Mounting Elevations of M&M 150 Water Boilers pump controller and 63 Float Low Water Cut-offs. 2. Hot Water Boiler/Tankless Coils/Storage Tank – BOILER PIPING, DOMESTIC HOT WATER This application involves the use of several tankless (DHW) APPLICATION –... -
Page 47: Tankless Heater Piping
CONNECT TANKLESS HEATER PIPING as shown in Figure 41. See Table V for Tankless Heater Ratings. Lorsque cela est possible, la production d'eau chaude sanitaire doit utiliser une ou plusieurs chaudières THE FOLLOWING GUIDELINES SHOULD BE dédiées. Cela permettra aux autres chaudières d'être FOLLOWED WHEN PIPING THE TANKLESS arrêtées et isolées pendant les mois d'été. -
Page 48: Electric Wiring
3. Flushing of Heater All water contains some sediment which settles Install a mixing valve at the tankless heater outlet to on the inside of the coil. Consequently, the heater avoid risk of burns or scalding due to excessively should be periodically backwashed. This is hot water at fixtures. - Page 51 Figure 44: Water Boiler - Pressure Relief Valve Hook-Up Figure 43: Steam Boiler - Safety Valve Hook-Up...
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Page 52: Section Iv - Operating Instructions
SECTION IV - OPERATING INSTRUCTIONS 1. STEAM BOILERS - Fill boiler to normal water line. As shown in Figure 1, the normal water If you do not follow these instructions exactly, a fire line is 45¾″ from the floor. At the start of each heating season and once or twice during the season or explosion may result causing property damage or personal injury. -
Page 53: Adjusting Controls
TEST CONTROLS Ne pas faire fonctionner la chaudière avec une pression supérieure à la pression de service Before installation the boiler is considered complete, maximale autorisée indiquée sur l'étiquette de the operation of the boiler controls should be checked, classification de la chaudière. particularly the low water cutoff and the high limit control. - Page 54 2. Low pressure steam boilers such as the V11H Series should be maintained with appropriate water treatment compounds. Add water treatment Un spécialiste qualifié en chimie du traitement de l'eau doit être consulté pour des recommandations compounds as recommended by your local qualified concernant les composés chimiques appropriés et les water treatment company.
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Page 55: Initial Cleaning, Water Boilers
open drain valve in return main, turn on burner l. Remove plugs from all available returns and and allow condensate to flow to drain until it has wash the water side of the boiler as thoroughly run clear for at least 30 minutes while feeding as possible, using a high-pressure water stream. -
Page 56: Oxygen Corrosion
Use of non-permeable materials in the corrosion of iron and steel boiler components, and can distribution system. lead to boiler failure. Burnham Commercial's standard warranty does not cover problems caused by oxygen Isolating the boiler from the system water by contamination of boiler water or scale (lime) build-up installing a heat exchanger. -
Page 57: Section V - Service Instruction
SECTION V - SERVICE INSTRUCTIONS This boiler used flammable gas, high voltage electricity, moving parts, and very hot water under high pressure. Assure that all gas and electric power supplies are off and that the water temperature is cool before attempting any disassembly or service. -
Page 58: Maintenance Of Low Water Cutoff Devices
deteriorated parts and support properly. Seal all g. Reinstall smokepipe. joints. . MAINTENANCE OF LOW WATER CUTOFF 2. CLEAN THE BOILER FLUEWAYS DEVICES a. Remove the smokepipe. b. Remove the jacket top and left side panels. c. Remove the canopy being careful not to damage Probe and float type low water cutoff devices require the cerafelt gasket. -
Page 59: Checking Burner & Controls
are available from the manufacturer. . CHECK BURNER AND CONTROLS at least once Exercise caution when handling phosphoric acid and a year. See Section IV, Paragraph (E) under Operating follow the instructions on container label. Always use Instructions for control checks. See Burner Manual for protective clothing and equipment when working with/ burner tests and adjustments. -
Page 60: Section Vi - Burner Specifications
SECTION VI - BURNER SPECIFICATIONS V11H boiler ratings and capacities are based upon the following burners, pump pressures, nozzle sizes and manifold pressures. Refer to instructions furnished with burner for additional information regarding proper installation, fuel piping, wiring details, burner adjustments, service instructions and burner start-up. Les valeurs nominales et les capacités de la chaudière V11H sont basées sur les brûleurs, les pressions de pompe, les tailles de buse et les pressions du collecteur suivants. -
Page 67: Carlin Burners (Table Ix)
Table IX: Carlin Burner Specifications Pump Burner Pressure Burner Settings Boiler Burner Burner Nozzle Nozzle Data (PSI) Input Tube Model Mfr. Model Make GPH x Angle - Type (GPH) Comb. High Head Shutter Fire Fire V1105H Carlin 702CRD 97979 9/16" 1/2"... -
Page 68: Section Vii - Repair Part
Address Phone Number All V11H Series repair parts may be obtained through your local Burnham Commercial Wholesale Distributor. Should you require assistance in locating a Burnham Commercial Distributor in your area, or have questions regarding the availability of Burnham Commercial products or repair parts, please contact Burnham Commercial Customer Service... - Page 70 JACKET REPAIR PARTS (Models V1104H Thru V1112H) BOILER SECTIONS / QUANTITY ITEM DESCRIPTION PART NO. V1104H V1105H V1106H V1107H V1108H V1109H V1110H V1111H V1112H Jacket Front Panel Assembly 60426007 Jacket Rear Panel Assembly 60426002 Jacket 'U' Channels: 3A 'U' Channel No. U26 6042665 3B 'U' Channel No.
- Page 72 JACKET REPAIR PARTS (Models V1113H Thru V1123H) BOILER SECTIONS / QUANTITY ITEM PART DESCRIPTION V1113H V1114H V1115H V1116H V1117H V1118H V1119H V1120H V1121H V1122H V1123H Jacket Front Panel Assembly 60426007 Jacket Rear Panel Assembly 60426002 Jacket Intermediate Panel Assembly 60426003 Jacket Intermediate Panel Mounting Brackets: 4A Bracket No.
- Page 74 REPAIR PARTS FOR BARE BOILER ASSEMBLY BOILER SECTIONS / QUANTITY ITEM PART DESCRIPTION 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Front Section 7172614 "C" Center Section - Steam Boiler 7172617 Water Boiler 7172617...
- Page 76 REPAIR PARTS FOR BARE BOILER ASSEMBLY (continued) BOILER SECTIONS / QUANTITY ITEM PART DESCRIPTION 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Canopy 'J' Bolt, 5/16 - 18 x 7-3/4 Lg. 80861679 Adhesive Fiber Gasket, 1/8"...
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Page 77: Steam/Water Trim
STEAM TRIM / WATER TRIM STEAM TRIM V1104H-6 V1107H-9 V1110H-12 V1113H-16 V1117H-19 V112H-23 PART NO. Pressuretrol, Honeywell L404A1354 80160301 Steam Gauge, 4" Dia., 30" -0-30 PSI, 1/4" NPT 8056022 Gauge Glass Set, Conbraco #20-104-10 (8-5/8") 8056150 Safety Valve Piping: Nipple, 3" NPT x Close, Black 806600223 Nipple, 3"... - Page 80 Burnham Commercial, P.O. Box 3939, Lancaster, PA 17604 Revised November 1, 2021...