Table of Contents
Advertisement
1. Install the temperature pressure gauge.
2. Install the low water cutoff. Follow manufacturer's
instructions furnished with controls.
3. Install the immersion well and mount the aquastat
onto the well.
4. Install the drain valve supplied by others in
tapping B using the appropriate bushing.
5. Install the pressure relief valve as shown in
Figure 44.
6. Plug extra tappings.
K. BURNER INSTALLATION
Refer to burner manufacturer's installation manual
for proper installation, fuel piping, wiring, burner
adjustment and service instruction.
Figure 30: Shipping Information
L.
PACKAGED BOILER
1. The packaged boiler comes on its own shipping
skid (see Figure 30) and the assembled block is
hydrostatically tested at the factory. Once the boiler
is in its final position, perform another hydrostatic
test at 1½ times the working pressure of the boiler.
The shipping skid can be used as a housekeeping
pad unless local codes say otherwise. All controls
are pre-wired down to the burner. If burner is
equipped with a lead lag panel, lead lag controls will
be shipped loose for header mounting. The power
can be supplied to the burner if equipped with a
control panel. If burner has no panel, the power is
supplied to the J-box on the front jacket.
2. SUPPLY CONNECTIONS - Removal of top
jacket is not required to connect the supply riser(s),
however one may find it easier. Refer to Figure(s) 31
and/or 32 for water boilers and Figure 37 for steam
boilers.
3. RETURN CONNECTIONS - The boiler is secured
to the shipping skid with U bolts and 3" shipping
nipples. REMOVE THE BOLTS AND NIPPLES.
Using 3" plugs and an appropriate pipe sealant,
plug the unused return connections according to
the minimum piping recommendations. Refer to
Figure(s) 31 and/or 32 for water boilers and Figure
37 for steam boilers.
4. If the boiler burner unit was factory fire tested, the
burner was adjusted to approximately 10% CO
(gas) or 13% CO
(oil) with an overfire pressure as
2
listed in the Burner Specifications, Section VI of this
manual. Final adjustments should be made once the
unit is installed and adjusted.
Boiler
Number of
Length A
Width B *
Number
Sections
V1104H
4
71¼
V1105H
5
77½
V1106H
6
89½
V1107H
7
95½
V1108H
8
101¾
V1109H
9
108
V1110H
10
114
V1111H
11
120
V1112H
12
130¼
V1113H
13
136½
V1114H
14
142½
V1115H
15
148½
V1116H
16
154¾
V1117H
17
161
V1118H
18
167
V1119H
19
173
V1120H
20
179¼
V1121H
21
185½
V1122H
22
197½
V1123H
23
203½
* Width can vary with gas train configuration.
** Add 6½" to dimension C when equipped with optional top outlet.
*** Varies slightly with burner and gas train configuration.
1.
Do not tilt. Exercise caution when lifting to avoid damage.
2.
This boiler can be lifted by fork tuck. Do not truck from front.
3.
When lifting from rear, forks must extend from beyond center of gravity
and second skid cross bar.
4.
When lifting from side, forks must extend to opposite skid rail and straddle
center of gravity.
5.
Cablespreader is to prevent jacket damage. Spreader width should equal B
(width of skid) + 12". Adjust cable lengths to lift at approximate center of
gravity per chart.
M.
BOILER PIPING - HEATING APPLICATIONS
Connect supply and return piping to heating system
(see Figures 31 to 37). Flow direction for hot water
boilers must be from the rear return out through the top
front supply. Steam boilers can pipe return to the front
as an alternate location. Some boiler sizes may require
the use of additional supply and return tappings. Check
Table IV, Figure 29 and applicable piping diagram for
the boiler size you are installing.
Failure to properly pipe boiler may result in improper,
unsafe system operation and void manufacturer's
warranty. DO NOT improperly pipe boiler.
Approx.
Approx.
Height
Center of
Shipping
C **
Gravity D ***
Weight LBx *
48
68
22
2438
48
68
25½
2899
48
68
28¼
3360
48
68
31¾
3806
48
68
35
4254
48
68
38½
4689
48
68
41½
5129
48
68
44½
5597
48
68
47½
6029
48
68
50¾
6537
48
68
53¾
6880
48
68
56¾
7408
48½
70
59¾
7835
48½
70
63
8265
48½
70
67
8691
48½
70
70
9140
48½
70
73
9567
48½
70
76¼
10005
48½
70
79¼
10429
48½
70
82¼
10859
2
35
Advertisement
Table of Contents
