Table Of Contents; Product Description, Specifications And Dimensional Data - Burnham ALP105 Installation, Operating And Service Instructions

Table of Contents

I. Product Description, Specifications
and Dimensional Data.................... 4
II. Pre-Installation . .............................. 8
III. Unpacking Boiler ........................... 9
IV. Venting ......................................... 10
V. Condensate Disposal .................... 29
VI. Water Piping and Trim ................. 31
VII. Gas Piping . ................................... 46
I. Product Description, Specifications and Dimensional Data
Alpine™ Series boilers are condensing high efficiency
gas-fired direct vent hot water boilers designed for use
in forced hot water space or space heating with indirect
domestic hot water heating systems, where supply water
temperature does not exceed 210°F. These boilers have
special coil type stainless steel heat exchangers, constructed,
tested and stamped per Section IV 'Heating Boilers' of
Table 1: Dimensional Data (See Figures 1a & 1B)
Dimension
A - Inch
(mm)
B - Inch
(mm)
C - Inch
(mm)
D - Inch
(mm)
E - Inch
(mm)
Gas Inlet F
(FPT)
Return G
(FPT)
Supply H
(FPT)
Condensate Drain J *
Boiler Two Pipe
CPVC/PVC Vent Connector
- Inch
Approx. Shipping Weight
(LBS)

ALP080 ALP105
12-9/16 14
(320) (356)
5-5/8
(142)
7-5/16
(186)
9-5/16 10-3/4
(237) (273)
5-15/16
(151)
1/2"
1"
1"
* Factory Provided Socket End Compression Pipe Joining Clamp
3 x 3
137 155
VIII. Electrical . ...................................... 49
IX. Boiler Stacking ............................. 56
X. Modular Installation .................... 58
XI. System Start-up ............................ 66
XII. Operation ..................................... 72
XIII. Service and Maintenance .............. 84
XIV. Troubleshooting ........................... 88
XV. Repair Parts .................................. 91
ASME Boiler and Pressure Vessel Code, which provide a
maximum heat transfer and simultaneous protection against
flue gas product corrosion. These boilers are not designed
for use in gravity hot water space heating systems or
systems containing significant amount of dissolved oxygen
(swimming pool water heating, direct domestic hot water
heating, etc.).
Boiler Model
ALP150 ALP210
19-11/16 23-15/16
(500) (608)
5-13/16
(147)
16-7/16 17-1/8
(417) (435)
for 3/4" Schedule 40 PVC Pipe
3 x 4
182 206
ALP285 ALP399
28-7/8
21-13/16
(554)
(734)
7-5/16 6-3/16
(185) (157)
14-1/8 13-1/16
(358) (332)
18 23-3/4
(456) (602)
12-1/4 15-13/16
(312) (402)
3/4" 1"
1-1/4" 1-1/2"
1-1/4" 1-1/2"
4 x 4
256 304