Jacket Assembly - Burnham V11H Series Installation, Operating And Service Instructions

Commercial cast iron boiler
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Figure 19: Firewall Plates
1. There are two different types of firewall plates
identified as "Front" and "Common". All builds start
with one (1) "front" firewall plate and "common"
firewall plates are added as the boiler grows in size.
Models V1104H and V1106H Only. Cut-off 3/4" of
excess material from rear edge of firewall plate to
eliminate interference with rear target wall.
Model V1104H: Remove excess from front firewall
plate.
Model V1106H: Remove excess from common
firewall plate.
Modèles V1104H et V1106H uniquement. Coupez
3/4 po de l'excédent de matériau du bord arrière
de la plaque de pare-feu pour éliminer les
interférences avec la paroi arrière de la cible.
Modèle V1104H: Retirez l'excédent de la plaque
pare-feu avant.
Modèle V1106H: Retirez l'excédent de la plaque
pare-feu commune.
2. Firewall plates have two (2) notches located along
the bottom edge which interlock with lugs cast on
each center section, making them self positioning.
The "front" firewall plate must be positioned as far
forward as possible.
3. Install firewall plates using silastic (provided) on
each upper and lower edge of firewall plate where
plate rests against section. Apply a minimum bead
of 1/2" diameter to all contact points to form a good
bond to the casting.
F.

JACKET ASSEMBLY

FOR V1104H thru V1112H JACKET ASSEMBLY
DRAWING, SEE FIGURE 20.
FOR V1113H thru V1123H JACKET ASSEMBLY
DRAWING, SEE FIGURE 21.
1. Open jacket carton(s) and jacket hardware package.
Unless otherwise stated, all jacket components are
fastened with #8 x 1/2" hex head sheet metal screws.
Do not drive sheet metal screws tight until jacket
assembly is complete.
2. Remove square knockout from jacket rear panel. To
remove knockout, use a single hacksaw blade with
handle or aviation snips to cut metal tabs between
slotted holes.
3. Attach jacket front panel to front section and jacket
rear panel to back section using the eight (8) #10
self tapping screws. Tighten these screws securely.
4. JACKET INTERMEDIATE PANEL
ATTACHMENT - required on V1113H thru
V1123H jacket assemblies only.
Use two (2) sheet metal screws each to secure jacket
intermediate panels to brackets previously attached
during the section assembly process. Tighten these
screws securely. For bracket attachment refer to
Section II, Paragraph B, Step m, item i.
5. Each jacket channel has a three (3) digit
identification number stamped on the bottom flange.
The last two (2) digits identify their nominal length.
Refer to single and multiple channel usage charts,
See Figures 22 and 23.
a. Attach each jacket 'J' channel to one of the jacket
'U' channels of equal length (last two digits
match) as shown in the exploded jacket detail on
each of the jacket assembly drawings.
b. A support bracket with adjustable leg is required
on 'J'/'U' channel assemblies 46" and longer.
Attach each support bracket with three (3) sheet
metal screws and thread adjustable support leg
(1/4" cap screw) into bottom of support bracket
approximately 1" as shown in exploded jacket
detail.
6. Channel Attachment - V1104H thru V1112H
Jacket Assembly (refer to single channel usage
chart, Figure 22).
a. Attach each 'J'/'U' channel assembly to the
bottom of the front and rear jacket panels using
four (4) sheet metal screws.
b. On 'J'/'U' channel assemblies with support
bracket, adjust support leg (1/4" cap screw)
down until leg touches floor, then add 1/2 to 1
full additional turn.
c. Attach each remaining 'U' channel to the top of
the front and rear jacket panels ('U' side down)
using (2) sheet metal screws.
7. Channel Attachment - V1113H thru V1123H
Jacket Assembly (refer to multiple channel usage
27

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