Endress+Hauser Liquiline CA80NO Operating Instructions Manual
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Endress+Hauser Liquiline CA80NO Operating Instructions Manual

Colorimetric analyzer for nitrite
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BA01574C/07/EN/04.20
71462526
2020-01-31
Valid as of version
01.07.00
Products
Operating Instructions
Liquiline System CA80NO
Colorimetric analyzer for nitrite
Solutions
Services

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Summary of Contents for Endress+Hauser Liquiline CA80NO

  • Page 1 Products Solutions Services BA01574C/07/EN/04.20 71462526 2020-01-31 Valid as of version 01.07.00 Operating Instructions Liquiline System CA80NO Colorimetric analyzer for nitrite...

  • Page 3: Table Of Contents

    13.3 Disposal ......menu ......Endress+Hauser...
  • Page 4 15.10 Mechanical construction ....167 Index ....... . . 168 Endress+Hauser...

  • Page 5: About This Document

    Not permitted or not recommended Reference to device documentation Reference to page Reference to graphic  Result of a step Symbols on the device Symbol Meaning Reference to device documentation Caution: Hazardous voltage Warning: Risk of injury from rotating cogwheels Endress+Hauser...

  • Page 6: Documentation

    • Software description for Memosens inputs • Calibration of Memosens sensors • Sensor-specific diagnostics and troubleshooting • Guidelines for communication via fieldbus and web server • PROFIBUS, SD01188C • Modbus, SD01189C • Web server, SD01190C • EtherNet/IP, SD01293C • Special documentation on reagents: CY80NO Endress+Hauser...

  • Page 7: Basic Safety Instructions

    Before commissioning the entire measuring point: 1. Verify that all connections are correct. 2. Ensure that electrical cables and hose connections are undamaged. 3. Do not operate damaged products, and protect them against unintentional operation. 4. Label damaged products as defective. Endress+Hauser...

  • Page 8: Product Safety

    Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. Endress+Hauser...

  • Page 9: Product Description

    • Ceramic membrane filter cartridge; pore size 0.1 µm • Communication via Memosens protocol, control via CA80 • Backflushing with compressed air (version with Memosens technology) • Easy installation with Flexdip CYH112 (TI00430C) • Application: sludge activation, drinking water, industrial wastewater, surface water Endress+Hauser...

  • Page 10: Measuring System With Liquiline System

    Overflow Liquiline System CA80 Liquiline System CA80 Sample collecting vessel overflow Sample collecting vessel overflow Sample Sample Pressurized sample Cleaning valve Filter unit Pressurized sample Liquiline System CAT810 Filter unit Purge connection (compressed air or water) Liquiline System CAT810 Endress+Hauser...

  • Page 11: Liquiline System Ca80

    Sample collecting vessel overflow Sample Sample Valve Filter (ceramic) Compressed air Medium Liquiline System CAT860 Cleaning solution Medium Filter (ceramic) A0028790  7 Measuring system with 2 Liquiline Systems CAT820 Pump Liquiline System CA80 Sample Valve Medium Filter (ceramic) Endress+Hauser...

  • Page 12: Equipment Architecture

    • Outputs and relays are named according to their function, e.g. "current output", and are displayed in ascending order with the slot and port numbers • Display shows SP1: analyzer measuring channel 1 with sampling point SP1 (measured value display is parameter-specific; is not illustrated in the example) Endress+Hauser...
  • Page 13 • 2DS module (2 sensor inputs) • 2AO module (2 current outputs) • 4R module (4 relays) Slot BASE2-E Slot 4 Port 1 Pin 41 A0039621  12 Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay Endress+Hauser...

  • Page 14: Incoming Acceptance And Product

    • Input and output values • Measuring range • Activation codes • Safety information and warnings • Approvals as per order version ‣ Compare the information on the nameplate with the order. 4.2.2 Identifying the product Product page www.endress.com/ca80no Endress+Hauser...

  • Page 15: Scope Of Delivery

     A new window (Device Viewer) opens. All of the information relating to your device is displayed in this window as well as the product documentation. 4.2.3 Manufacturer address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen Scope of delivery The scope of delivery comprises: •...

  • Page 16: Installation

    • Mounted on a stand 5.1.1 Dimensions 463 (18.23) 530 (20.87) A0028820  13 Liquiline System CA80 closed version, dimensions in mm (in) 417 (16.42) 530 (20.87) A0030419  14 Liquiline System CA80 open version, dimensions in mm (in) Endress+Hauser...
  • Page 17 ‣ Protect the device against mechanical vibrations. ‣ Protect the device against corrosive gases, e.g. hydrogen sulfide (H S) . ‣ Make sure to pay attention to the maximum height difference and the maximum distance from the sampling point. Endress+Hauser...

  • Page 18: Mounting The Analyzer On A Wall

    Incorrect installation can cause injury and damage the device ‣ If mounting on a wall, check that the analyzer is fully hooked into the wall holder unit at the top and bottom, and secure the analyzer to the upper wall holder unit using the securing screw. Endress+Hauser...

  • Page 19: Installing Version With Analyzer Stand

    2. Secure the two top parts of the wall holder unit with the screw supplied. Installing version with analyzer stand CAUTION Incorrect installation can cause injury and damage the device ‣ If using the version with analyzer stand, make sure that the analyzer stand is secured to the floor. Endress+Hauser...
  • Page 20 Securing the base 1. Screw the base to the ground. 2. With 2 people, lift the analyzer and fit it on the base. Use the recessed grips. 3. Secure the base to the analyzer using the 6 screws supplied. Endress+Hauser...

  • Page 21: Outdoor" Version: Mounting On A Post

    • Torx screwdriver TX45 (for analyzer wall holder unit, Torx M8x20 screws) • Torx screwdriver TX25 (for securing the wall holder unit on the post holder, Torx M5x12 screw) We recommend: hexagonal-headed bolt with a shaft, DIN 931: M10x100 with A2 quality + washer + suitable plug Endress+Hauser...
  • Page 22 Analyzer mounted on post (from front)  26 Analyzer mounted on post (from behind) Fit the clamp of the post retainer on the retaining rods and post using the nuts. Fit the counterparts and fasten the post retainer using spring washers and nuts. Endress+Hauser...
  • Page 23 Installation Mount the wall holder unit (included in the delivery with the analyzer) on the post retainer. Insert the spacer. Screw the suspension bracket of the wall holder unit (included in the delivery with the analyzer) onto the analyzer. Endress+Hauser...

  • Page 24: Post-Installation Check

    Installation Liquiline System CA80NO Hook in the analyzer. Fix the upper wall holder unit in place with the screw provided. Post-installation check After mounting, check all the connections to ensure they are secure. Endress+Hauser...

  • Page 25: Electrical Connection

    The analyzer is supplied with a pre-installed power cable. (Not in the case of the "Outdoor" version) • For cabinet versions, the cable length is approx. 4.3 m (14.1 ft) from the base of the housing. • For analyzer stands, the cable length is approx. 3.5 m (11.5 ft) from the foundation. Endress+Hauser...
  • Page 26 3. Remove all liquid-bearing suction lines from the Liquid Manager. Release the 6 screws of the carrier board using an Allen key. Fold out the carrier board towards the front . 6. For convenience of handling, hook the carrier board onto the locking plate. Endress+Hauser...
  • Page 27 Guide the power supply cable, which is provided by the customer at the installation location, through the cable gland indicated. For all versions 12. Route the cables on the rear panel of the device so that they are properly protected. Use cable clips. 13. Guide the cable to the electronics compartment. Endress+Hauser...
  • Page 28 Power supply -24 V Assignment: functional ground The labeling on the terminal block is selected in such a way that it applies both for 24 V versions (+ and -) and for the other device versions (L and N). Endress+Hauser...

  • Page 29: Connecting Sample Preparation

    3. Guide the cable through the cable gland. 4. Only for order versions with G or NPT glands: Replace the already installed M-thread cable glands with the G or NPT cable glands that are enclosed. This does not affect the M32 hose glands. Endress+Hauser...
  • Page 30 Shielding clamp for Memosens supply and power supply Cable clamp for hose heating  30 Terminated cable  32 Tighten the screw (2 Nm) Outer shield (exposed) Cable cores with ferrules Cable sheath (insulation) 1. Disconnect the mains plug. Endress+Hauser...
  • Page 31 Hose heater 100 to 120 V/200 to 240 V AC (optional) Connections for Memosens and communication with analyzer (optional) 11. Secure the protective cover after connecting. Make sure that no cables or hoses are jammed. 12. Use the 6 screws to secure the carrier plate after connecting. Endress+Hauser...

  • Page 32: Connecting The Sensors And Additional Modules

    Release the 6 screws on the electronics compartment cover using a Phillips-head screwdriver and fold out the cover towards the front. BASE-E A0028935  34 Connection compartment in the controller housing Base module E Analyzer interface Dummy cover Module cover Endress+Hauser...
  • Page 33 2. Guide the sensor connecting cable from below through the cable gland on the inner rear panel of the device and feed it up into the electronics compartment. 3. Establish the connection as per →  37,  33. Endress+Hauser...
  • Page 34 If additional shields are required, connect them with PE centrally in the control cabinet via terminal blocks supplied by the customer. Digital inputs and outputs DIO module – – – – – –  40 Wiring  39 Module diagram Endress+Hauser...
  • Page 35 Liquiline System CA80NO Electrical connection Current inputs Module 2AI – –  41 Module  42 Wiring diagram Current outputs – – – – – –  44 Wiring  45 Module  46 Wiring  43 Module diagram diagram Endress+Hauser...
  • Page 36 Electrical connection Liquiline System CA80NO Relay Module 2R Module 4R  47 Module  48 Wiring  49 Module  50 Wiring diagram diagram Endress+Hauser...
  • Page 37 Container with cleaner Motive water 2 to 12 bar (30 to 180 psi) Backflow valve (to be provided by the customer) 6.4.4 Connecting digital communication Module 485 128/SW Service DGND Termi- nation RS485  53 Wiring  52 Module diagram Endress+Hauser...
  • Page 38 IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off. If the switch is set to "OFF" , the saved user settings are reactivated. Module ETH 128/SW Service  55 Wiring  54 Module diagram Endress+Hauser...

  • Page 39: Hardware Settings

    1. Internal termination (via DIP switch on module board) "OFF" "ON"  56 DIP switch for internal termination ‣ Using a suitable tool such as a tweezer, move all four DIP switches to the "ON" position.  The internal termination is used. Endress+Hauser...

  • Page 40: Ensuring The Degree Of Protection

    • Different power units to the ones supplied are used • Cable glands are not sufficiently tightened (must be tightened with 2 Nm (1.5 lbf ft) for the permitted level of IP protection) • Unsuitable cable diameters are used for the cable glands Endress+Hauser...

  • Page 41: Post-Connection Check

    Are the cables routed without loops and cross-overs? ‣ Are the signal cables correctly connected as per the wiring diagram? ‣ Are all plug-in terminals securely engaged? ‣ Are all the connection wires securely positioned in the cable terminals? Endress+Hauser...

  • Page 42: System Integration

     The system takes a few moments to establish the connection and then the CM44 web server starts. You might be asked for a password. The factory setting is "admin" for the user name and "admin" for the password. Endress+Hauser...

  • Page 43: Service Interface

    12. Enter the following address(es) to download logbooks:  192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser' s "Field Data Manager Software". (→ www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation.

  • Page 44: Fieldbuses

    ASCII on the device. ‣ Connect the Modbus data cable to the terminals of the fieldbus module (RS 485) or to the RJ45 (TCP) port as described. For detailed information on "Modbus communication", see product pages on the internet (→ SD01189C). Endress+Hauser...
  • Page 45 With the fieldbus module 485 or the ETH module and the appropriate device version, you can communicate via EtherNet/IP. ‣ Connect the EtherNet/IP data cable to the RJ45 socket of module 485 or ETH. For detailed information on "EtherNet/IP communication", see product pages on the internet (→ SD01293C). Endress+Hauser...

  • Page 46: Operation Options

    Otherwise you are asked to enter your password. 3. Only if keypad is password-protected: enter the right password.  The keys are unlocked. It is possible to access the entire onsite operation again. symbol is no longer visible on the display. Endress+Hauser...
  • Page 47 • You know that the item in question is an action if it is preceded by the following symbol: • Examples of typical actions include: • Deleting log entries • Saving or loading configurations • Triggering cleaning programs • Example: Menu/Setup/Analyzer/Manual operation Endress+Hauser...
  • Page 48 • You can add lines to the table ( INSERT) or delete lines from the table ( DEL). • Afterwards, you save the table ( SAVE). • You can also cancel your entries any time using the  soft key. • Example: Menu/Setup/Inputs/pH/Medium comp. Endress+Hauser...

  • Page 49: Commissioning

    The hose connection diagram that applies for your device version is provided on the inside of the door of the analyzer. ‣ Only connect the hoses as specified in this diagram. A0041298  66 Hose connection diagram Endress+Hauser...

  • Page 50: Sample Collecting Vessel Overflow

    Outlet Outlet Photometer/measuring cell Sample collecting vessel T-piece optional cooling optional dilution A0041471  68 Liquiline System CA80NO, two-channel device Cleaner Cuvette Standard 1 Sample Reagent RK 2, 3, 7 Dispensers Outlet Outlet Photometer/measuring cell Sample collecting vessel T-piece Endress+Hauser...

  • Page 51: Function Check

    Check all connections to ensure they are secure and leak-tight. 4. Check that the hoses of the sample preparation system are mounted correctly in the hose glands. It should not be possible to remove the hoses without the application of force. Endress+Hauser...

  • Page 52: Switching On The Measuring Device

    5. To return to the measuring mode: press the soft key for ESC for at least one second.  Your analyzer now works with your basic settings. The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved. Endress+Hauser...
  • Page 53 Liquiline System CA80NO Commissioning If you wish to configure your most important input and output parameters in the Basic setup analyzer : ‣ Configure the current inputs, relays, limit switches, cleaning cycles and device diagnostics with the following submenus. Endress+Hauser...

  • Page 54: Operation

    An offset has been added to the measured value At measured value Measured value in "Bad" or "Alarm" state At measured value Automatic temperature compensation active (for sensors) At measured value Manual temperature compensation active (for sensors) Header bar Simulation mode active or Memocheck SIM connected Endress+Hauser...

  • Page 55: General Settings

    Device hold Selection You can enable an immediate, general hold (for • Disabled sensors) here. The function acts in the same way • Enabled as the HOLD soft key in the screens. Factory setting Disabled Endress+Hauser...
  • Page 56 Hold settings Menu/Setup/General settings/Hold settings Function Options Info Settings automatic Hold Hold release time 0 to 600 s The hold status is maintained for the duration of the delay time when you switch to the Factory setting measuring mode. Endress+Hauser...
  • Page 57 Factory setting Fill up buffer Ring buffer If the memory is full, there is an overflow,i. e. you cannot store any new values. The controller displays a corresponding diagnostic message. The memory then has to be cleared manually. Endress+Hauser...
  • Page 58 Y-Description • On should be shown. In addition, you can also decide whether pitches should be displayed. Grids Factory setting Pitches ‣ X Pitch/Grid 10 to 50% Determine the pitch. distance Factory setting 10 % Y Pitch/Grid distance Endress+Hauser...
  • Page 59 Logbook name The name of this submenu is based on the name of the logbook and only appears once you have created a logbook.  This menu appears several times if you have several data logbooks. Endress+Hauser...
  • Page 60 10 to 50% Determine the pitch. Factory setting Y Pitch/Grid distance 10 % Remove Action This action removes the data logbook. Any data that have not been saved are lost. Example: New data logbook (Setup/General settings/Logbooks/Data logbooks/New) 1. Make the settings: Endress+Hauser...
  • Page 61 NAMUR NE 107. • Out of specification (S) ‣ Decide whether you want to change a status • Function check (C) signal assignment for your application. • Failure (F) Factory setting Depends on the message Endress+Hauser...
  • Page 62 If an invalid address is set via the hardware, you have to assign a valid address for your device either here or via the bus. Ident number Selection • Automatic • PA-Profile 3.02 (9760) • Manufacturer specific Factory setting Automatic Endress+Hauser...
  • Page 63 Webserver login Selection You can switch user administration on and off at • Off this point. This makes it possible to create • On multiple users with password access. Factory setting Endress+Hauser...
  • Page 64 If so, you must set DHCP = Off . IP-Address xxx.xxx.xxx.xxx An IP address is an address in computer networks which are based on the Internet protocol (IP). You can only set the IP address if DHCP is switched off. Endress+Hauser...
  • Page 65 3. Select the desired update and select yes when asked the following: The current firmware will be overwritten. After this the device will reboot. Do you want to proceed?  The firmware is loaded and the device is then started with the new firmware. Endress+Hauser...
  • Page 66 2. Go to Menu/Setup/General settings/Extended setup/Data management/Export setup . 3. Name: Assign a file name. 4. Then select Export .  If you have already assigned the file name, you will be asked whether you want to overwrite the existing setup. Endress+Hauser...
  • Page 67 You can set the password to lock the keys here: Menu/Setup/General settings/Extended setup/Data management/Change lock password. 1. Enter the current password (factory setting 0000).  Enter new lock password 2. Enter a new password.  Confirm new lock password Endress+Hauser...

  • Page 68: Analyzer

    Options depend on the Only with optional dilution function parameter When selecting the measuring range, note that the dilution function is only available for a certain measuring range. Internal dilution factor 1 ... 20 Specify the desired dilution factor. Factory setting Endress+Hauser...
  • Page 69 Selection operating time 1 to 60 (d) Factory setting Diag. code 732 Read only Bottles Control Selection • Off • On Factory setting Bottle filling levels Start volume Standard S1 Selection 100 to 1000 ml Factory setting 1000 ml Endress+Hauser...
  • Page 70 Manual mode: The analyzer switches to the manual mode and waits for user action. "%C" stands for context-dependent text that is automatically generated by the software. This then contains the name of the sample preparation, e.g. "1" or "2". Endress+Hauser...
  • Page 71 10.3.3 Calibration Menu/Setup/Analyzer/Calibration Function Options Info Start condition Selection The calibration can start either immediately or • Immediate on the set date/at the set time. • Date/time Factory setting Immediate If the start condition selected is Immediate Endress+Hauser...

  • Page 72: Sample Preparation

    Others: • Others e.g. Liquiline System CAT820 / CAT860 • Pressurized pipe Pressurized pipe sampling: sampling Sample preparation that is installed in a Factory setting pressure pipe, e.g. Liquiline System CAT810. Others If the installation type selected is Others: Endress+Hauser...
  • Page 73 Ratio between the pumping duration and the 10 to 20 s pumping interval of the peristaltic pump. This affects the volume of the pumped sample. Factory setting 10 s Pump pause Selection 20 to 50 s Factory setting 30 s Pressurized air cleaning(CAT820, CAT860) Endress+Hauser...
  • Page 74 Factory setting Depends on the device version Diagnostics settings Limit change filter(CAT820, CAT860) Function Selection • On • Off Factory setting Diag. code 729 Read only Warning limit Selection 01‐00 to 99‐00 (DD‐HH) Factory setting 60-00 Limit change hose(CAT820, CAT860) Endress+Hauser...

  • Page 75: Cleaning Valve

    0 to 1800 s water is used as the flushing medium, this must be replaced by a fresh sample before Factory setting starting the next measurement. 180 s Reset settings Resets all settings specific to sample preparation. All other settings are retained. Endress+Hauser...

  • Page 76: Current Inputs

    Input variable = Parameter unit> Factory setting 10.0 <engineering unit> Damping 0 to 60 s The damping causes a floating average curve of the measured values over the time specified. Factory setting x:y = slot no. : input number Endress+Hauser...

  • Page 77: Binary Inputs And Outputs

    Connection of the inductive proximity switch INS of CCA250 to the digital input of the DIO module Connection of the signal from a flowmeter to the digital input of the DIO module Activation of a (pulse) dosing pump via the digital output of the DIO module Dosing pump Endress+Hauser...
  • Page 78 Transferring the cleaning trigger over a binary output to other self-cleaning measuring points 1. An external trigger actuates a cleaning operation at the master. A cleaning unit is connected via a relay or a binary output, for example. An activation code, Order No. 71211288, is necessary for the "feedforward control" function. Endress+Hauser...
  • Page 79 You can temporarily interrupt the automatic operation of the analyzer via an external signal at the "DIO" module. You can also use this signal to specifically start individual measurements. In this way, you can specify the time of the measurements using your external control system. Endress+Hauser...
  • Page 80 5. Select measuring channel SP1 or in the case of two-channel devices select measuring channel SP1 or SP2. 6. Assign a binary input to the selected measuring channel: Binary input x:y must be selected. 7. Menu/Setup/Outputs/Binary output x:y must be selected. 8. Configure the binary outputs as follows: Endress+Hauser...
  • Page 81 Here select which binary outputs output the Sample required SP1 system status for a measurement currently Function = Analyzer running. In the case of two-channel devices, Sample required SP2 is also displayed x:y = slot no. : input number Endress+Hauser...
  • Page 82 If the value is too large, on the other hand, the resolution for small frequencies will be relatively inexact. ‣ Meas. value format Selection Specify the number of decimal places. • # • #.# • #.## • #.### Factory setting #.## Endress+Hauser...
  • Page 83 , a limit switch or the status of an active Static signal measurement You can output a measured value, e. g. the chlorine value or the manipulated variable of a controller. It functions as a "wear-free" switching contact that can be used to activate a dosing pump, for example. Endress+Hauser...
  • Page 84 Maximum frequency of the PFM output signal Is to equal the maximum possible upper limit of Factory setting the measuring range. 1000.00 Hz ‣ Meas. value format Selection Specify the number of decimal places. • # • #.# • #.## • #.### Factory setting #.## Endress+Hauser...

  • Page 85: Signal Outputs

    10.7 Signal outputs 10.7.1 Current outputs Liquiline System CA80 has two analog current outputs by default. You can configure additional current outputs with extension modules. Setting the current output range ‣ Menu/Setup/General settings: Select 0..20 mA or 4..20 mA. Endress+Hauser...
  • Page 86 Measured value depending on the Source of data Source of data Measured value Nitrite Selection Main value pH Glass Selection • Raw value mV pH ISFET • pH • Temperature Selection • Temperature • ORP mV • ORP % Endress+Hauser...
  • Page 87 (only for current outputs) Controller 2 • Unipolar+ Temperature 1 ... 3 • Unipolar- Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value. Endress+Hauser...
  • Page 88 • Diagnostics understanding of the options. • Cleaning Function = Off (sensor) Switches off the relay function and means no • Formula further settings are required. (sensor) • Analyzer Factory setting • Alarm relays: Diagnostics • Other relays: Endress+Hauser...
  • Page 89 Source of data Selection Select the controller that should act as the • None data source. • Controller 1 • Controller 2 Factory setting None Operating mode Selection PWM=pulse width modulation • PWM PFM=pulse frequency modulation • PFM Factory setting Endress+Hauser...
  • Page 90 Cycle duration ≥ Shortest turn-on time. Shortest turn-on time 0.3 s to Cycle duration Pulses that are shorter than this limit value are not output in order to conserve the actuator. Operating mode = PWM Factory setting 0.3 s Endress+Hauser...
  • Page 91 Menu/Setup/Inputs/<Sensor>/Extended setup/Diagnostics settings/Diag. behavior) Attributed diagnostic messages Read only All the messages assigned to the relay output appear on the display. You do not have the Operating mode = as option of editing the information here. assigned Endress+Hauser...
  • Page 92  You can choose from sensor inputs, current inputs and mathematical functions. 2. Choose the measured value to be transmitted. 3. Define how the device should behave in the hold state (for sensors). (Configuration options of Source of data, Measured value and Hold behavior) →  86 Endress+Hauser...
  • Page 93 Source of data, Measured value and Hold behavior) →  86 4. In the case of controllers, also specify the type of manipulated variable. Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes" the measured value. Endress+Hauser...

  • Page 94: Additional Functions

    • Temperature Selection • Temperature • ORP mV • ORP % Oxygen (amp.) Selection • Temperature Oxygen (opt.) • Partial pressure • Concentration liquid • Saturation • Raw value nA (only Oxygen (amp.)) • Raw value μs (only Oxygen (opt.)) Endress+Hauser...
  • Page 95 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value. You can monitor the manipulated variable by assigning the controller manipulated variable to a limit switch (e. g. configure a dosing time alarm). Endress+Hauser...
  • Page 96 (Limit value + Hysteresis) and the start delay (Start delay) has elapsed. • If measured values are decreasing, the relay contact is reset when the switch-off point is undershot (Limit value - Hysteresis) and after the drop-out delay (Switch off delay). Endress+Hauser...
  • Page 97 Hysteresis taking the example of limit value overshoot Limit value Alarm range Hysteresis range An event is generated Start delay 0 to 9999 s Synonyms: pick-up and drop-out delay Operating mode ≠ Change Factory setting rate Switch off delay Operating mode ≠ Change rate Endress+Hauser...
  • Page 98 The neutral zone is used to suppress control deviations (e) that are too small. The control deviation thus filtered is now fed to the actual PID controller which divides into 3 parts based on the P (proportional), I (integral) and D (derivative) values (top-down). The Endress+Hauser...
  • Page 99 • Unipolar-: assign this setting to the output for an actuator which can decrease the measured value. • Bipolar: select this setting if you want to output the manipulated variable via one current output only (split range). • (8) Configure the outputs and switch on the controller. Endress+Hauser...
  • Page 100  A mixture of both process types can often be found in practice: the semi‐batch process. Depending on the ratio between the flow and the container volume, this arrangement behaves either like a batch process or an in-line process. Endress+Hauser...
  • Page 101 On the other hand, the manipulated variable is negative if the process value should be decreased. The value for x is greater than the set point w. +100 % x < w x > w -100 %  79 Relationship y = (w-x)/X Endress+Hauser...
  • Page 102 Specify the target value for the controlled factory setting depending variable. on the Source of data 0.0 to 999.9 s Time constant for the set point damping filter Setup Level = Advanced Factory setting 2.0 s  Disturbance variable optional, activation code necessary Endress+Hauser...
  • Page 103 ‣ Source of data Selection Specify the input which should be the source • None of data for the disturbance variable. • Sensor inputs • Current inputs • Fieldbus signals • Binary inputs • Mathematical functions Factory setting None Endress+Hauser...
  • Page 104 The integral action time is the time needed in a step-function response to achieve a change in the manipulated variable - as a result of the I effect - which has the same magnitude as the P-value. e = control deviation, e=w‐x (set point controlled variable) Endress+Hauser...
  • Page 105 Range of adjustment and for x < w (controlled variable < set point) factory setting depending Process balance = on the Source of data Asymmetric XN High for x > w (controlled variable > set point) Process balance = Asymmetric Endress+Hauser...
  • Page 106 If a cleaning system is connected, switch it off before removing a sensor from the medium. ‣ If you wish to check the cleaning function and have therefore not switched off the cleaning system, wear protective clothing, goggles and gloves or take other appropriate measures. Endress+Hauser...
  • Page 107 0 to 900 s Cleaning duration Factory setting Prerinse time 0 to 900 s The cleaning duration, pre-rinse and post-rinse times and the interval depend on the process Factory setting Postrinse time and sensor. Determine the variables empirically or based on experience. Endress+Hauser...
  • Page 108 Here there are two states: 0 (= "off" or "closed") and 1 (= "on" or "open"). The hardware required for "Chemoclean Plus", such as control valves, pumps, compressed air supply, media supply etc., must be provided by the customer. Endress+Hauser...
  • Page 109 Shows an overview of the cleaning processes assignment view 10.8.4 Mathematical functions In addition to "real" process values, which are provided by connected physical sensors or analog inputs, mathematical functions can be used to calculate a maximum of 8 "virtual" process values. Endress+Hauser...
  • Page 110 You have a pH sensor and an oxygen sensor at inputs 1 and 2. Select the pH sensor as Y1 and Measured value the oxygen sensor as Y2. For the Measured value, select the Temperature in each case. Y3 (optional) Measured value Endress+Hauser...
  • Page 111 • If carbon dioxide is regarded as non-corrosive, the live steam can be directed to the turbine far earlier during startup. • If the conductivity value increases during normal operation, it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity. Endress+Hauser...
  • Page 112 • S/cm • µS/m • mS/m • S/m Factory setting Auto Dual conductivity Read only View this value in a user-defined measuring screen or output the value via the current output. Mathematical function Overview of the configured functions assignment view Endress+Hauser...
  • Page 113 Symbol Operation Type of operands Type of result Example Addition Numerical Numerical Subtraction Numerical Numerical 100-B Multiplication Numerical Numerical Select / Division Numerical Numerical B/100 Power Numerical Numerical ² Square Numerical Numerical A² ³ Cube Numerical Numerical B³ Endress+Hauser...
  • Page 114 Table →  113  Make sure the exact notation is used (upper case). Blank spaces before and after mathematical characters are irrelevant. Note the operator precedence, i.e. multiplication and division take precedence over addition and subtraction. Use parentheses if necessary. Endress+Hauser...
  • Page 115 3. Configure the mathematics function Formula: Source A = phosphate input signal and Source B = volume flow input signal.  Formula: A*B*x (where x is an application-specific proportionality factor) 4. Select this formula as the source e.g. of the current output or of a modulated binary output. Endress+Hauser...
  • Page 116 Operation Liquiline System CA80NO 5. Connect the valve or pump. Endress+Hauser...

  • Page 117: Diagnostics And Troubleshooting

    First perform tests and take measures as outlined in "Process-specific errors" section Measuring input test: ‣ Connect the Memocheck Sim CYP03D to the input and use it to check the function of the input. ‣ Calibration / adjustment Repeat the calibration failed Endress+Hauser...

  • Page 118: Diagnostic Information On Local Display

    The same information as for the local display is available via the web server. 11.4 Diagnostic information via fieldbus Diagnostic events, status signals and more information are transmitted according to the definitions and technical capability of the respective fieldbus systems. Endress+Hauser...

  • Page 119: Adapting The Diagnostic Information

     The message is no longer displayed. In the DIAG menu, the message appears as Past message. Possible settings The list of diagnostic messages displayed depends on the path selected. There are device- specific messages, and messages that depend on what sensor is connected. Endress+Hauser...
  • Page 120 • Cleaning 1 ... 4 You can define cleaning programs under: Factory setting Menu/Setup/Additional functions/Cleaning. None Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem. Endress+Hauser...

  • Page 121: Overview Of Diagnostic Information

    Check the system information. Contact the Service Department. Power consumption Total power consumption too high Check installation. Remove sensors/modules. Software error Internal firmware error ‣ Contact the Service Department. Fan defective Ventilator defective Replace the ventilator. Contact the Service Department. Endress+Hauser...
  • Page 122 Check supply voltage. Check inputs and outputs for short- circuiting. Electronictemp. high High electronics temperature ‣ Check ambient temperature and energy consumption. Sensor check No measurement signal from sensor Check sensor connection. Check the sensor, replace it if necessary. Endress+Hauser...
  • Page 123 Reasons • Sensor in air Output above limit • Air pockets in assembly • Sensor fouled • Incorrect flow to sensor Check sensor installation. Clean sensor. Change assignment of current outputs. ‣ No text catalog Contact the Service Department. Endress+Hauser...
  • Page 124 Possible reasons: Stability criteria are not met Check the configuration and perform a manual calibration again. Contact the Service Department. Photometer defective Photometer defective Possible reasons: • No lamp voltage • No lamp power ‣ Contact the Service Department. Endress+Hauser...
  • Page 125 Replace defective parts and, if necessary, reset the operating hours counters in the Diagnostics menu. Wear parts alarm One or more wear parts has exceeded its service life. ‣ Replace the wear parts in question and reset the counter in Diagnostics/Operating time information. Endress+Hauser...
  • Page 126 Status of the controller variable is not OK ‣ Check application. Controller setpoint Controller input warning Status of set point is not OK ‣ Check application. Control. disturbance Controller input warning Status of disturbance variable is not OK ‣ Check application. Endress+Hauser...
  • Page 127 Adjust the PFM configuration. ChemoClean Failsafe No feedback signal detected within the configured period. Check application. Check wiring. Extend the duration. Deviation limit Redundancy: limit value of percentage deviation exceeded CO2 conc. range concentration (degassed conductivity) outside the measuring range Endress+Hauser...

  • Page 128: Pending Diagnostic Messages

    Overall logbook All events 20000 Calibration logbook Calibration events (Yes) Operation logbook Configuration events (Yes) Diagnostics logbook Diagnostic events (Yes) Analyzer event Analyzer events 19500 logbook Analyzer calibration Analyzer calibration (Yes) logbook logbook Endress+Hauser...
  • Page 129 In this way, you avoid having to scroll • Time through all the information. The complete list is always visible, however. Delete all entries Action You can use this to delete all the operation logbook entries. Endress+Hauser...
  • Page 130 126.00 126.00 34.00 34.00 09.11.2011 09.11.2011 23.11.2011 23.11.2011 14:02:20 14:02:20 11:25:32 11:25:32 12.00 6.00 09.11.2011 09.11.2011 23.11.2011 23.11.2011 14:02:20 14:02:20 11:25:32 11:25:32 A0016688  81 Simultaneous display of two graphs, the top one is "selected" Endress+Hauser...
  • Page 131 You can delete all the absorption data logbook entries here. Raw data logbook Show Events are displayed Select a particular event to display more detailed information. Show plot Graphic display of the The entries are displayed according to your logbook entries settings in the General settings/Logbooks. Endress+Hauser...
  • Page 132 • FDM You can then open the saved CSV file on the PC in MS Excel, for example,  and make further edits here. . You can import the FDM files into FieldCare and archive them so that they are tamper-proof. Endress+Hauser...

  • Page 133: System Information

    Software version Read only Current version Measuring parameter Read only Set measuring parameter MPL version Read only Current version Actuator control module Read only • Firmware version • Hardware version Photometer Read only • Firmware version • Hardware version Endress+Hauser...
  • Page 134 • Software version Sensors Read only This information is provided for • Description every sensor available. Specify the • Serial number serial numbers and order codes • Order code when servicing, for example. • Hardware version • Software version Endress+Hauser...

  • Page 135: Sensor Information

    • On icon in front of the current value. Factory setting ‣ Current 2.4 to 23.0 mA Set the desired simulation value. Factory setting 4 mA Not available for all sensor types. Endress+Hauser...

  • Page 136: Device Test

    Depends on the connected sample preparation system Cabinet heating Tests the housing heating Cabinet Read only Displays the current housing temperature temperature Mode Read only On for 10 minutes The heating is switched on for 10 minutes. The heating is switched off. Endress+Hauser...
  • Page 137 The valve for sample supply is opened towards the outlet. Towards sample This menu item is also displayed for two-channel collector 1 devices. The valve for sample supply is opened towards collecting vessel 1. Endress+Hauser...

  • Page 138: Resetting

    Liquidmanager can still be used for this many days. Remaining operating Read only time Dispensers Displays the remaining period of usage in days; i.e. the individual dispensers can still be used for this many days. Remaining operating Read only time Endress+Hauser...

  • Page 139: Firmware History

    THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE. Endress+Hauser...

  • Page 140: Maintenance

    Replace cleaner CY800 (typically; with a cleaning interval of 48 h) Every 12 months • (Where necessary) replace hoses: • Norprene, black • C-Flex, white ID 1.6 mm • Replace filter mats • Replace the O-ring in the cover of the sample collecting vessel Endress+Hauser...

  • Page 141: Cleaning

    1. Open the analyzer. 2. Stop the sample supply. 3. Press the soft key MODE and select Manual mode .  The display shows Current mode- Manual. Wait until all operations have stopped. Ongoing operations can be stopped under Menu/Operation/Manual operation. Endress+Hauser...

  • Page 142: Replacing Reagents

    Manager. Use a paper towel to catch any reagents that may escape. 5. Menu/Operation Select /Maintenance/Bottle change mode/Bottle removal/ Bottle selection item. 6. Select the bottles that you want to replace and press OK to confirm. 7. Confirm bottles removed item. Endress+Hauser...

  • Page 143: Replacing The Hoses

    9. Select Menu/Operation /Maintenance/Bottle change mode/Bottle insertion/ Bottle selection. 10. Select all the bottles and press OK to confirm. 11. Select Confirm bottles inserted. 12. Press the MODE soft key and select Continue automatic mode or Start automatic mode. Endress+Hauser...

  • Page 144: Replacing Filter Mats

    6. Select the dispensers that you have replaced and press OK to confirm. 7. Select Reset operating time counter. 8. Select Menu/Operation /Maintenance/Bottle change mode/Bottle insertion/ Bottle selection. 9. Select all the bottles and press OK to confirm. 10. Select Confirm bottles inserted. Endress+Hauser...

  • Page 145: Replacing The Liquid Manager

    2. Connect the bottles to the appropriate covers and hoses. 3. Switch the analyzer back on. 4. Menu/Operation Select /Maintenance/Bottle change mode/Bottle insertion/ Bottle selection select . 5. Select all the bottles and press OK to confirm. 6. Confirm bottles inserted Select . Endress+Hauser...

  • Page 146: Taking Out Of Service

    1. Open all the reagent bottles and carefully remove the hoses. Open all the bottles if you wish to replace dispensers or hoses. 2. Dry the ends of the hoses with a clean paper towel. 3. Place the ends of the hoses into an empty beaker. Endress+Hauser...
  • Page 147 4 minutes. 7. Remove the hoses from the beaker and dry them with a clean paper towel. 8. Select Menu/Operation/Maintenance/Decommissioning/Rinse analyzer once again to rinse the hoses with air. 9. The analyzer can now be disconnected from the mains supply. Endress+Hauser...

  • Page 148: Repair

    Repair Liquiline System CA80NO Repair 13.1 Spare parts Contact your Endress+Hauser Service Department if you have any questions about the spare parts. 111 117 128 A0028752 A0028753  82  83 A0028754 A0028755  84  85 A0028756 A0028757  86 ...
  • Page 149 Kit instructions, CA8x process engineering Kit CA8x: light barrier, linear drives 71218491 Kit instructions, CA8x process engineering Kit CA8x: dispenser holder 2.5ml (10 pcs.) 71222108 Kit instructions, CA8x process engineering Kit CA8x: Liquid Manager, complete (1 pc.) 71218492 Kit instructions, CA8x process engineering Endress+Hauser...

  • Page 150: Return

    The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.

  • Page 151: Disposal

    Batteries must always be disposed of in accordance with local regulations on battery disposal. CAUTION Danger of injury if used reagents and reagent waste are disposed of incorrectly ‣ When disposing, follow the instructions of the safety data sheets for the chemicals used. ‣ Observe the local regulations regarding waste disposal. Endress+Hauser...

  • Page 152: Accessories

    A graduated cylinder (1000 ml (33.81 fl.oz)) is not included in the delivery. Set of ready-to-prepare reagent comprising: component 1 in liquid form, component 2 and component 3 in powder form Order No. CY80NO-GG+SK Endress+Hauser...

  • Page 153: Maintenance Kit Cav800

    • Hoses, connection adapters • Activation code • Order No. CAZ800-GGA2 Kit for upgrade with cooling system • Cooling module integrated in base of housing • Bottle tray with recess and insulation • Activation code • Order No. CAZ800-GGN1 Endress+Hauser...

  • Page 154: Sensors

    Technical Information TI00245C Orbipore CPS91D • pH electrode with open aperture for media with high dirt load • Product Configurator on the product page: www.endress.com/cps91d Technical Information TI00375C Not for analyzers operated with CAT860 and not for two-channel versions. Endress+Hauser...
  • Page 155 • Product Configurator on the product page: www.endress.com/cls50d Technical Information TI00182C 14.7.4 Conductivity sensors with conductive measurement of conductivity Condumax CLS21D • Two-electrode sensor in plug-in head version version • Product Configurator on the product page: www.endress.com/CLS21d Technical Information TI00085C Endress+Hauser...
  • Page 156 Technical Information TI00491C 14.7.8 Turbidity sensors Turbimax CUS51D • For nephelometric measurements of turbidity and solids in wastewater • 4-beam scattered light method • With Memosens technology • Product Configurator on the product page: www.endress.com/cus51d Technical Information TI00461C Endress+Hauser...

  • Page 157: Additional Functionality

    Kit CM442/CM444/CM448/CSF48/CA80: extension module AOR; 2 x relay, 2 x 0/4 to 20 mA analog output 71125375 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2R; 2 x relay 71125376 Kit CM442/CM444/CM448/CSF48/CA80: extension module 4R; 4 x relay 71135632 Kit CM442/CM444/CM448/CSF48/CA80: extension module 2AO; 2 x 0/4 to 20 mA analog output Endress+Hauser...

  • Page 158: Measuring Cable

    • Product Configurator on the product page: www.endress.com/cyz71d Technical Information TI00502C Field Data Manager Software MS20 • PC software for central data management • Visualization of series of measurements and logbook events • SQL database for secure data storage Endress+Hauser...

  • Page 159: Other Accessories

    Liquiline System CA80NO Accessories 14.11 Other accessories 14.11.1 SD card • Industrial Flash Drive, 1 GB • Order No. 71110815 14.11.2 Cable junction with Velcro strip • 4 pieces, for sensor cable • Order No. 71092051 Endress+Hauser...

  • Page 160: Technical Data

    • 2 x 0/4 to 20 mA, active, potentially isolated (standard version) • 4 x 0/4 to 20 mA, active, potentially isolated (version with 2 additional analog outputs) • 6 x 0/4 to 20 mA, active, potentially isolated (version with 4 additional analog outputs) • Binary outputs Endress+Hauser...

  • Page 161: Current Outputs, Active

    • Factory setting for failure current for both measuring ranges: 21.5 mA Load Max. 500 Ω Transmission behavior Linear 15.3 Current outputs, active Span 0 to 23 mA Signal characteristic Linear Electrical specification Output voltage Max. 24 V Test voltage 500 V Endress+Hauser...

  • Page 162: Relay Outputs

    0.5 A 350,000 150,000 Minimum load (typical) • Min. 100 mA at 5 V DC • Min. 1 mA at 24 V DC • Min. 5 mA at 24 V AC • Min. 1 mA at 230 V AC Endress+Hauser...

  • Page 163: Protocol-Specific Data

    EtherNet/IP EtherNet/IP ODVA certification Device profile Generic device (product type: 0x2B) Manufacturer ID 0x049E Device type ID 0x109F Polarity Auto-MIDI-X Connections Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI 10000 ms System integration EtherNet/IP Endress+Hauser...

  • Page 164: Power Supply

    The power value indicated on the nameplate refers to the power consumption when commissioning at 5˚C (41 °F) after an operating time of one minute. In the case of the "Outdoor" version, 2 bores are occupied; for this reason only 2 Memosens sensors are possible Endress+Hauser...

  • Page 165: Performance Characteristics

    Repeatability of sensor → Documentation of the connected sensor inputs According to ISO 15839 with standard solutions. Measured errors include all the uncertainties of the analyzer. They do not include the uncertainties from the standard solutions used as a reference. Endress+Hauser...

  • Page 166: Environment

    According to EN/IEC 61010-1:2010, Class I equipment Low voltage: overvoltage category II For installations up to 2000 m (6500 ft) above MSL Degree of contamination Pollution level 2 Sufficient mains quality is required to operate the product as designated. Endress+Hauser...

  • Page 167: Process

    Glass Molded seal Elastomer EPDM Drain pipe Plastic PP Sample collecting vessel (optional) • Beaker • Plastic PMMA • Cover • Plastic PP • Level detector pins • Stainless steel 1.4404 (V4A) • Seal • EPDM Valve (optional) PVDF Endress+Hauser...

  • Page 168: Index

    Binary outputs ......83 Documentation ......6 Endress+Hauser...
  • Page 169 Protocol-specific data ..... . . 163 rH value ....... 111 Endress+Hauser...
  • Page 170 Environment ......166 Input ....... . . 160 Endress+Hauser...
  • Page 172 www.addresses.endress.com...

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